Kasco LEDS19 Manual

LEDS19 STAINLESS STEEL WATERGLOW LIGHTING MANUAL 1
MOVING WATER FORWARD, SINCE 1968
LEDS19
Operation &
Maintenance
Manual
Document number 884050
Document version 2021.2.1
Stainless Steel
WaterGlow
Lighting

LEDS19 STAINLESS STEEL WATERGLOW LIGHTING MANUAL 1
715.262.4488
TABLE OF CONTENTS
QUESTIONS?
Safety First...............................................................................................................................2
Tools Required ........................................................................................................................2
Parts Included .........................................................................................................................3
Mounting Instructions............................................................................................................4
Maintenance Recommendations..........................................................................................7
Troubleshooting Tips..............................................................................................................7
Warranty ..................................................................................................................................9
Repair .......................................................................................................................................9
Non-Warranty Repairs .........................................................................................................10
Repair Contact Form ............................................................................................................11

LEDS19 STAINLESS STEEL WATERGLOW LIGHTING MANUAL 2
SAFETY FIRST
Please read and follow these important instructions to help ensure your safety and the quality performance
of your Kasco equipment.
• LEDS19 kit is 120Vac and MUST be plugged into a GFCI protected receptacle or GFCI protected eld ter-
minal connections.
• LEDS19 xtures MUST be properly submerged (to mark on housing) to avoid overheating; insucient
submersion or operation out of water will damage xtures and void warranty.
• Use caution when dealing with any electrical and/or moving equipment.
• Under NO CIRCUMSTANCES should anyone enter the water with the electrical equipment plugged in
and/or in operation.
• Kasco WaterGlow lighting kits are intended for use with a Listed control panel having a GFCI protected
receptacle, or eld wiring terminals and disconnect switch, or a timer with a disconnect for use with a
GFCI receptacle. They are intended to be mounted on a oating fountain or aerator for use in a natural
or man-made body of water to comply with NEC Article 682.
• Kasco WaterGlow lighting kits have not been evaluated for use in swimming pools, spas or stationary
fountains.
• Use extreme caution around water, especially cold water, as in spring, fall, and winter, which poses a
hazard in and of itself.
• NEVER lift or drag the equipment by the power cords. If you need to pull the unit to the side of the pond,
use the anchoring ropes.
• Do not use boats that tip easily for lighting kit installation and follow all boating safety rules and regu-
lations, including wearing a PFD (Personal Flotation Device). Do not use waders in deep ponds/lakes or
ponds/lakes with drop-os, drastic slopes, or soft bottom material.
• For more information regarding your control panel instructions, refer to your equipment owner’s manu-
al. A control panel must be installed a minimum of 5 feet (3m in Canada) from the body of water unless
separated from the body of water by a fence, wall, or other permanent barrier that will make the unit
inaccessible to persons in the water. A complete list of control panels can be found in the Accessories
section of kascomarine.com.
TOOLS REQUIRED
7/16” socket and driver or combination wrench
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LEDS19 STAINLESS STEEL WATERGLOW LIGHTING MANUAL 3
PARTS INCLUDED
*Double quantities for 6-light kit
ID Description Qty Part No.
A Lens cap, S19 3 346090
BColored lens kit (4 colors) 1345559
CLEDS19 xture 3 LEDS19
D1/4”-20 x 1/2” hex screw 6 451126
E 1/4” lock washer 6 840537
F S19 bracket, clip 3 346069
G Snap-on light clip 3 361445
HCable tie (not pictured) 8415038
A
B
C
E
F
D
G
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LEDS19 STAINLESS STEEL WATERGLOW LIGHTING MANUAL 4
MOUNTING INSTRUCTIONS
Flaps behind lens
1. Attach the S19 bracket (F) to the light xture (C) by using two 1/4”-20 x 1/2”’ hex screws (D) on either side
in combination with 1/4” lock washers (E). 7/16’’ wrench required. Repeat this step for all xtures.
2. (Optional) If you want to use one of the color choices instead of the standard soft white light, peel the
protective lining from both sides of the colored lens (B) of your choice. Place the lens inside the lens cap
(A) making sure the 3 aps are holding the lens in place. Repeat this step for all lens caps. Continue to
Step 3.
No gap
C
F
E
D
A
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LEDS19 STAINLESS STEEL WATERGLOW LIGHTING MANUAL 5
MOUNTING INSTRUCTIONS (CONT.)
3. (Optional) Place lens caps over the light xture (C) as shown. Ensure the cap is seated all the way down
onto the xture housing. Make sure the xture and lens are clean before installing the lens cap. Repeat
for all xtures.
4. Slide bracket into the top ange on the snap-on clip (G) until it clicks into place and is secure.
B
C
A
G
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LEDS19 STAINLESS STEEL WATERGLOW LIGHTING MANUAL 6
MOUNTING INSTRUCTIONS (CONT.)
5. After attaching the unit to the oat according to fountain/aerator instructions, push the clips into recess-
es on oat until you hear an audible click indicating the xture is secure.
Ensure clip is
fully seated
on oat
6. Repeat for remaining xtures, spacing evenly around the oat. Adjust the angle of the lights if desired,
being sure to use the same angle for all xtures. Cable ties can be used to attach xture cords to oat to
decrease play and ensure protection. Cable-tie (O) the light kit power cord to the oat opposite the foun-
tain power cord for balance and to prevent damage from the fountain. Upon installation of the assem-
bled unit, connect the light kit to a eld-installed GFCI protected outlet and timer. Remember: LEDS19
xtures MUST be properly submerged (to mark on housing) to avoid overheating
Secure light kit power
cord to oat using
supplied cable ties.
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LEDS19 STAINLESS STEEL WATERGLOW LIGHTING MANUAL 7
MAINTENANCE RECOMMENDATIONS
Under NO CIRCUMSTANCE should anyone enter the water while a fountain is operating.
The following maintenance procedures can be utilized to ensure many years of quality performance from
your Kasco fountain and light kit and reduce the need for more costly repair work. Note that the LED
xtures are sealed and do not require any maintenance other than cleaning. Do not attempt to open light
xtures, as this will void the warranty.
Proper Installation
Installation of the LED light xtures on aerating fountain units with the mounting brackets oriented as
shown will ensure proper submersion of the light xtures. Each xture must be partially submerged in
order for lights to operate properly. Other applications for these xtures must provide at least the same
submersion to properly cool the xture. Operating the xtures out of water will damage the LED and void
warranty. Proper installation of Kasco equipment will include a power source with ground fault protection.
The control panel included with the equipment has built-in ground fault protection for both the fountain
and the lighting kit. Ground fault interrupters are a safety feature that can also alert you to electrical leaks
in the equipment. If you have repeat, consistent trips of the ground fault device, the equipment should
be disconnected and removed from the water. The power cord should be inspected for damage, and you
instructions. A complete list of control panels can be found in the Accessories section of kascomarine.com.
Observation
Operating equipment should be observed on a regular basis (daily, if possible) for any reduction or variation
in performance. If a change in performance is observed, the equipment should be disconnected from power
and inspected.
Winter Storage
In regions where there is signicant freezing in the wintertime, the light kit should be removed from the
water to protect it from the expansion pressure of ice. Storage over winter is best in a location that is out of
the sun and cool, but above 32° F.
Cleaning
Light kits should be removed from the water at least once per year (at the end of the season in cold
climates) to clean the exterior of the system. The light xture surfaces dissipate heat into the water, and
any algae, calcium, or other build-up will become an insulator that blocks heat transfer and may lead to
overheating and damage. Keeping the lenses clean will also ensure the brightest light possible.
TROUBLESHOOTING TIPS
The following is provided to help diagnose a probable source of trouble. It is a guideline only and may not
show all causes for all problems. For additional troubleshooting help, contact your local distributor or visit
kascomarine.com for additional guidance. Note: you may need to refer to your owner’s manual that was
provided with your fountain for additional control panel settings and adjustments.
“My light kit is installed and wired but will not turn on.”
Ensure control panel is connected to the electrical circuit. Verify circuit breakers, timers, and/or interlock
switches are turned on and functional. Refer to your owner’s manual that was provided with the fountain.
It may not be dark enough for the photo eye on the control panel to activate.
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LEDS19 STAINLESS STEEL WATERGLOW LIGHTING MANUAL 8
• Kasco C-25, C-85, and C-95 control panels have a photo eye on the left side of the enclosure exterior.
This photo eye measures ambient light. To activate, the photo eye must not measure any ambient light
for at least several minutes. Covering the photo eye with black electrical tape will activate the photo eye
for testing.
• C-25 control panel: The C-25 timer must be turned on (fountain operating) to allow the light circuit to
energize.
• C-85, or C-95 control panel with GFCI outlet and photo eye control: The fountain timer must be
turned on (fountain operating) to allow the light circuit to energize. While the photo eye is covered,
the GFCI outlet can be reset if tripped.
The timer may not be set properly.
• C-85, or C-95 control panel (and all 3phase fountain control panels) with terminal connections and
timer control for light kit: The control panel has a second timer for controlling the lights (no photo eye).
Ensure the light timer is set to operate the lights. The timer has a built-in Hand-O-Auto switch. Ensure
the switch is set properly. Ensure the fountain is turned on. The light timer will not energize the light kit
unless the fountain circuit is energized.
The GFCI may be tripped.
• C-25 control panel: Reset the GFCI. If the GFCI does not reset it could be a ground fault in the fountain
wiring, or the light kit wiring. Unplug both the fountain and light kit and reset the GFCI. If it resets, plug
fountain then light kit back in and see which one trips the GFCI. If the GFCI does not reset with both un-
plugged, then the GFCI may be defective.
• C-85, or C-95 control panel with GFCI outlet and photo eye control: To reset the GFCI outlet the fountain
timer must be turned on, and the photo eye must be activated. (Black electrical tape can be wrapped
around the photo eye to activate it.) Once these are on, the GFCI reset button can be pressed. (Unplug
the light kit prior.) Plug the light kit in and see if it operates. If the GFCI trips again then the light kit may
be damaged. If the GFCI does not reset (with light kit unplugged) then it may be defective, or the photo
eye is not activated to send power to the outlet.
• C-85, or C-95 control panel with terminal connections and timer control for light kit: For panels with a
GFCB (ground fault circuit breaker) and timer-controlled lights, simply reset the two-pole breaker. This
will turn the fountain and light kit back on if the timers are set to on. If it trips again, disconnect the light
kit from the terminals and reset. WARNING! You must turn o power to the panel before disconnecting
any wiring from the terminals. If the breaker trips with the light kit disconnected, then disconnect the
fountain as well and reset. If the breaker continues to trip it may be a defective GFCB. If the breaker
resets, then reconnect the fountain then the light kit to see which one trips the GFCB.
• 3phase fountain control panels: 3phase fountain panels have a ground fault sensing module that will
trip if either the light kit or fountain has a ground fault. To reset the module, simply press the reset
button in the panel. This will turn the fountain and light kit back on if the timers are set to on. If it trips
again, disconnect the light kit from the terminals and reset. WARNING! You must turn o power to the
panel before disconnecting any wiring from the terminals. If the GFI module trips with the light kit dis-
connected, then disconnect the fountain as well and reset. If the GFI module continues to trip it may be
a defective module or an internal wiring issue with the panel. If the module resets, then reconnect the
fountain then the light kit to see which one trips the module.
“My lights work, but they are not as bright as they were when rst installed.”
Dirty lenses may be to blame.
• Turn o power to the control panel and disconnect power cords to the fountain and the light kit. Bring
the fountain to the shore and inspect the light kit lenses. Over time, algae growth and hard water depos-
its on the lenses can block light output. Clean the lenses with a soft brush and the light should be bright
again.
TROUBLESHOOTING TIPS (CONT.)
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LEDS19 STAINLESS STEEL WATERGLOW LIGHTING MANUAL 9
WARRANTY
The LED light xtures are sealed and do not require any physical maintenance other than cleaning.
Any required repairs must be performed by Kasco Marine. Any alterations or changes made to Kasco units
by an unauthorized source will void the warranty. This includes tampering with the unit, power cord, and/or
control box.
A physical Kasco Repair Form must be included with any equipment sent to Kasco or an Authorized Repair
Center. This form can be found under the Support section of kascomarine.com. If no Repair Form is avail-
able, include your name and physical address for return delivery of the repaired light kit and a daytime
phone number and/or e-mail address for correspondence regarding the warranty claim.
Visually inspect the power cord for any cuts, rodent chews, etc. to determine if it should be included in the
repair shipment. The cord may be needed by the shop to diagnose the failure.
Once warranty coverage has been established, the equipment may be sent to any Kasco Authorized Repair
Center or to Kasco at the address listed on the repair form.
REPAIR
Warranty Policy
Warranty period: LED3S19, LED6S19 = 3 year Limited Warranty. Kasco® Marine, Inc. warrants this light kit
to be free from defects in material or workmanship under normal use and service. The Kasco Marine, Inc.
obligation under this warranty is limited to replacing or repairing free of charge any defective part within the
warranty period from the date of shipment. Customer shall pay shipping charges for returning the unit to
Kasco.
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ANY OTHER OBLI-
GATION OR LIABILITY WHATEVER ON THE PART OF KASCO MARINE, INC. AND IN NO EVENT SHALL KASCO
MARINE, INC. BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES.
Warranty is void if:
• The light kit is not maintained properly according to the Maintenance Recommendations supplied in this
Manual.
• The lights, control box, or power cord are altered in any way from original shipment. Cuts in the power
cord are not covered under warranty.
• The light kit is damaged by unauthorized tampering.
Warranty Claim Procedure
The best method for establishing warranty period is by keeping your original receipt and registering the
equipment online at kascomarine.com under the Warranty Information section.
Once warranty coverage has been established, the light kit may be sent to Kasco or any Kasco Authorized
Repair Center for evaluation and repair.
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