Kansai RX Series User manual

Industrial

Sewing

Machines

r«

•

SERIES

MANUAL

MORIMOTO

MFG.

CO.,

LTD.

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From the library of: Superior Sewing Machine & Supply LLC

Table

Contents

Safety

Instructions

Needles

Recommendations

Replacement

Procedures

Threading

Instructions

General

Thread

Path

Looper

Thread

Takeup

Cover

Thread

Takeup

Needle

Thread

Takeup

Cover

Thread

Tension

Machine

Lubrication

Adding

The

Oil

Changing

The

Oil

Changing

The

Oii Filter

Handwheel

Direction

And

Operating

Speed

Break

Period

Pulley

Direction

Machine

Speeds

And Motor Pulley

Sizes

1-2

3-5

5-6

From the library of: Superior Sewing Machine & Supply LLC

SafetCinstructions

The

following

must

observed

for

safety

Make

sure

belt

cover

installed

prevent

accidents.

Only

use

those

electrical

parts

components

suitable

for

the

voltage

use.

The

use

incompatible

parts

components

may

lead

excessive

heat

buildup

and

eventual

burnout.

Before

performing

any

adjustments

maintenance

the

machine,

such

cleaning,

threading,

replacing

the

needles,

make

sure

the

power

turned

off

and

the

motor

not

running.

Always

turn

the

power

off

when

leaving

the

machine

unattended.

Clean

the

air

filter

and

discharge

the

drain

the

air

regulator

regular

basis.

not

done

regular

basis

the

drain

may

overflow

into

the

solenoid

valve

air

cylinder

resulting

machine

failure.

fNeedies

Recommended

Needles:

In order to

ensure

proper

sewing

of your RX-Series

machines

we recommend

that

you

use

either

Schmetz or Organ brand

needles

system

UY128GAS.

Depending on what kind of fabric and thread you

are

using

suggest

the

following

sizes:

Needle

System

Schmetz

UY128GAS

Organ

UY128GAS

Needle

size

From the library of: Superior Sewing Machine & Supply LLC

Replacing

Needles:

Please

observe

the

following

steps

replacing

needles.

Step

Turn

off

the

switch

(1)

under

the

machine

table.

Note:In

the

case

clutch

motor

being

used

the

motor

will

continue

rotate

due

inertia

after

the

power

supply

turned

off.

the

pedal

(2) is

stepped

inadvertently

the

machine

will

move.

Before

attempting

replace

the

needles

step

the

pedal

(2)

until

the

machine

comes

complete

stop.

Step

Loosen

screw

(3)

using

the

alien

key

found

your

tool

kit.

Step

Remove

the

old

needle

using

tweezer.

Step

Insert

the

new

needle

facing

its

scarf

towards

the

rear

the

machine.

Refer

Fig.

2-D.

Step

Refer

Fig

2-E.

Make

sure

the

new

needle

inserted

into

the

needle

hole

that

the

needle

far

can

go.

Step

Tighten

screw

(3)

using

the

alien

key.

OKI

NOI

Fig 1

NO!

•Scarf

iSJ

From the library of: Superior Sewing Machine & Supply LLC

SThreadini

Instructions

General

Thread

Path

Please

refer

the

diagram

below

for

proper

threading

your

Kansai

Special

RX-Series

machine.

Improper

threading

will

result

poor

stitch

quality

such

skipped

stitches,

broken

threads

etc.

A,B,C=Needle

Threads

D=Cover

Thread

the

case

of wooly

thread

refer

the

diagram

shONwing

the

needle

tension

moved

bracket

above

the

needle

clamp.

E=Looper

Thread

adjustthe

cover

thread

eyelet,

loosen

screws

(D)

and

adjust

to the

proper

height:

the

cover thread

take

up is in its highest position,

the

bottom of

the

slot of

the

cover

thread

take

up is in line with

the

holes in

the

cover thread eyelet.

Cover

Thread

A=Regular

Thread

B=Wooly

Thread

0=Stretchy

Thread

From the library of: Superior Sewing Machine & Supply LLC

Looper

Thread

Takeup

(Refer

Fig3)

When

threading

the

looper

thread

takeup

press

the

button

(3).

The

bracket (4) will move upwards.

After

threading

replace

bracket

(4) to

its

original

position

pushing

down

the

bracket.

Cover

Thread

Takeup

(Refer

Fig4)

When

using

wooly

thread

refer

the

diagram

showing

threads

(B) & (C).

this

situation

the

cover

thread

DOES

NOT

pass

through

the

hole

the

takeup.

For

use

with

regular

thread

refer

the

diagram

showing

thread

(D)

where

the

thread

passes

through

the

hole

the

takeup.

Needle

Thread

Take

(Refer

Fig6)

When

using

wooly

thread

the

dotted

lines

marked

(A).

regular

thread

being

used

then

the

solid

thread

lines.

Fig 3

Fig 4

Fig 5

'i/whA

ri/u\\

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'''

rmTil

III

lUi

From the library of: Superior Sewing Machine & Supply LLC

Cover

Thread

Tension

(Refer

Fig6)

When

using wooly

thread

refer to

dotted

line (E)

and

bypass

the

spring

tension.

regular

thread

being

used

then

pass

the

thread

through

the

spring

tension.

Machine

Lubrication

It is

recommened

that

you

use

Mobil

Veioclte

Oil No.32.

Adding

The

Oil

(Refer

Fig7)

Before

operating

the

machine

fill

with

oil.

Remove

cap

(A)

and

fill

with

oil.

determine

the

proper

amount

oil

check

quage

(C).

After

filling

with

oil

turn

the

machine

and

step

the

foot

pedal.

Check

the

window

(B)

during

operation

make

sure

that

the

oil

pump

working

correctly.

From the library of: Superior Sewing Machine & Supply LLC

Changing

The

Oil

(Refer

Fig8)

After

the

first

250

hours

operation

recom

mended

that

you

drain

the

old

oil

out

the

machine

and

replace

with

fresh

oil.

Steps

Make

sure

that

the

motor

off.

Remove

the

belt

from

the

handwheel.

Remove

the

oil

plug

(D).

Drain

the

oil

from

the

machine.

5) Reinstall

the

drainplug

and

tighten.

the

instructions

for

filling

the

machine

with

oil.

Changing

The

Oii

Fiiter

(Refer

Fig9)

Steps

After

draining

the

oil

from

the

machine,

described

the

section,

remove

cover

(F)

from

the

rear

the

machine.

2) Be

careful

when

removing

cover

(F)

not

misplace

seal

(0).

Remove

oil

filter

(E)

from

the

machine.

Inspect

the

oil

filter

and

clean

replace

it,

necessary.

Place

the

filter

back

into

the

machine.

not

forget

reinstall

seal

(0).

Refill

the

machine

with

oil.

Fig 8

1 \

h ^

1 1

Fig 9

From the library of: Superior Sewing Machine & Supply LLC

Handwheel

Direc^lpnd

Operating

Speed

Break

Period

For

the

first

200

hours

use

The

Series

machines

should

run

approximately

5,000

R.P.M.

This

speed

is approximately 15-20% below maximum

speed.

This is required to allow

the

machine

break-in

before

operating

full

capacity.

Pulley

Direction

(Refer

FiglO)

The

direction

both

pulley

(A) &

handwheel

(B)

clockwise

seen

figure

10.

See

Below

Tables

For

Suggested

Speeds

And Motor Pulley

Sizes

Table

Model

RX-9703

RX-9803

Pulley

Diameter

100

110

120

130

Maximum

Speed

6,000

R.P.M.

5,500

R.P.M.

Speed

3,300

R.PM.

3,700

R.PM.

3,900

R.P.M.

4,000

R.PM.

4,400

R.PM.

5,000

R.P.M.

5,300

R.P.M.

5,800

R.PM.

Suggested

speed

5,500

R.PM.

5,000

R.PM.

Speed

3,900

R.PM.

4,400

R.P.M.

4,600

R.P.M.

4,800

R.PM.

5,200

R.P.M.

5,800

R.P.M.

6,200

R.PM.

From the library of: Superior Sewing Machine & Supply LLC

MORIMOTO

MFG.

CO.,

LTD.

MAIN

FACTORY

180,

Suna

Shijohnawate-city,

Osaka

575,

Japan

Tel;

(0720) 77-1221

Telex:

5349134

KSPCAL-J

Fax:(0720)78-9649

TOKYO

OFFICE

5-16-7,

Kohtobashi

Sumlda-ku,

Tokyo

130,

Japan

Tel:

(03) 3635-5121

Fax:

(03)

3635-5123

OKAYAMA

OFFICE

Village

Okuda

1F, 24-19,

Okuba-Honmachi

Okayama-city

700,

Japan

Tel:

(0862)

32-9120

Fax:

(0862)

22-8292

KANSAI

SPECIAL

U.S.A.

CORP.

640

Gotham

Parkway

Carlstadt

N.J.

07072

U.S.A.

Tel:

(201)

460-0350

Telex:

219449 (KSPCUR)

Fax:

(201) 460-1633

MORIMOTO MFG. (H.K.)

LTD.

203-207

G/R, Lai Chi Kok Road,

Sham

Shul Po, Kowloon, Hong Kong

Tel:

3-918357-9

Telex:

31167

MORHK

Fax:3-7891707

MORIMOTO MFG. (H.K.)

LTD.

SINGAPORE REP. OFFICE

1Marine

Parade

Central

=10-01

Parkway

Builders,

Centre

Singapore

1544

Tel:

3457576

Telex:

RS25138

A/B:

MMSPL

Fax:

3449603

KANSAI

SPECIAL

EUROPE

G.M.B.H.

Wahler

Strasse

4000

Dusseldorf,

GERMANY

Tel:

0211-658020

Telex:

8586555

KSWGD

Fax:0211-6581529

KANSAI

SPECIAL

EUROPE

G.M.B.H.

TURKEY

LIAISON

OFFICE

IMC2,

Block

No.2606,

Unkapani,

Istanbul,

TURKEY

Tel:

(1)527-6230

Fax

:(1)527-6317

£ ^

/?(?/_

PUB. NO. 0M-FIX92(E)

PRINTED

JAPAN

From the library of: Superior Sewing Machine & Supply LLC

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