K&S BASIC KSB 6000D User manual
ENG
Diesel Generator
Silent Diesel Generator
KSB 6000D
KSB 6000DE
KSB 8000DE ATSR
KSB 8000DE-3
KSB 6000DES
Please, read this manual
carefully before use!
OWNER’S MANUAL
1
CONTENTS
1. Introduction _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _2
2. Safety information _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ __ __ _ _ 3
3. Main overview_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _5
4. Models description _ _ _
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
6
5. Terms of use _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _7
6. Before starting _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _10
7. Starting to work _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 11
8. Technical maintenance works _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _15
9. Maintenance schedule _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 16
11. Recommended oils _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 17
12. Air lter maintenance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _18
13. Fuel lter technical maintenance _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _19
14. Accumulator maintenance_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 19
13. Generators` storage _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 20
14. Possible failures and solutions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 21
15. Average power usage _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 22
16. Warranty terms and conditions _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 23
Abbreviations meaning:
KSB Generator K&S Basic
D Diesel
E Electric start
3 Three-phase generator
ATSR ATS-output
Useful information while operating the machine.
Failure to follow the recommendations marked with this sign may lead to
serious injury or death of the operator or third parties.
! !
ATTENTION - DANGER!
! !
IMPORTANT!
2
INTRODUCTION
We are grateful to you for your purchase of K&S Basic series diesel generator. This
manual contains safe working recommendations, operation and adjustment
description of these generators and maintenance instructions.
Manufacturer reserves the right to make alterations into the generators, which
may not be reected in this manual. Pictures and photos of the product may
vary from its actual appearance. At the end of this manual, You may nd contact
information which you are free to use in case of any issues occurrence.
All data, specied in this operation manual is the most up to date for the moment
of its publishing.
In order to provide equipment integrity and avoid any possible
injuries we strongly recommend You to carefully read this manual
before operating the generator.
The current list of service centers you can nd at the website
of ocial importer:
www.ks-power.de
! !
ATTENTION - DANGER!
3
SAFETY INFORMATION
Carefully read this manual before starting to work with the generator
Working area
- Please don’t use the generator near ammable gases, liquids or dust. When
using the generator exhaust system gets very hot. This may cause re or
explosion of these materials.
- Be sure to follow cleanliness and good lighting in the work area. Clutter and
poor lighting may cause an injury.
- Do not let the presence of unauthorized persons, children or animals when
working with generator. If necessary, make sure to fencing the working area.
Electrical safety
- The generator produces electricity that may lead to an electric shock while
neglecting compliance regulations.
- In the high humidity level conditions generator exploit is prohibited. Keep the
generator in a dry place only.
- Avoid direct contact with grounded surfaces (pipes, radiators, etc.).
- Do not allow moisture in the generator. The water inside the device increases
the risk of an electric shock.
- Be careful when working with power cables. Immediately replace it in case of
damage, as damaged wire increases the risk of electric shock.
- All connecting the generator to the network must be made by certied
electrician in accordance with all electrical rules and regulations.
- Connect the generator to the protective ground before operation.
- Do not connect or disconnect a generator to electricity consumers, which are
placed in water on a wet or damp soil.
- Do not touch parts of the generator under voltage.
- Connect the generator to those customers only which meet the electrical
characteristics and the rated power of the generator.
- Store all electrical equipment dry and clean. Wires with damaged or spoiled
insulation should be replaced. You should also replace worn, damaged or rusty
contacts.
Personal safety
- Be careful. Do not operate the generator, if you are tired, under the inuence of
drugs or alcohol. Inattention may cause a serious injury.
- Do not wear loose clothing or jewelry when working. Long hair, jewelry or loose
clothing may get into the moving parts of the generator and cause an injury.
- Avoid inadvertent start. Make sure to set the switch to O when you turn o
the generator.
4
- Make sure no outsider objects are on the generator when it is turned on.
- Always keep a stable position and balance when starting the generator.
- Use safety equipment. Always wear goggles, a mask, non-slip sole shoes,
protective helmet, headphones.
- Do not overload the generator, use it only for the purpose. Proper use of the
generator will do the job for which it is designed better and safer.
-To avoid inhaling exhaust gas, the generator does not have to work in conditions
of poor ventilation. Exhaust gas contains poisonous carbon monoxide. Use and
maintenance of the generator.
- Before you start checks before operating, make sure that the generator is on a
at level surface and the engine switch is set to O.
- Keep the generator dry, well ventilated place if you are not using it.
- Check the connection of moving parts, no damaged parts that aect the
operation of the generator. If the generator is damaged, remove them before
using.
- For repair and maintenance use only recommended oil fuel. Using other
lubricants, spare parts and consumables deprives you of warranty apparatus.
- Labels and stickers on the generator and engine leave because they contain
important information.
- Servicing the generator should be carried out only by qualied personnel.
- When servicing the generator follow all instructions of this manual.
The generator runs on diesel fuel. Do not use gasoline or
kerosene as fuel.
! !
IMPORTANT!
5
MAIN OVERVIEW
Pic 1
Manufacturer reserves the right to make changes and/
or improvements in design, components set and technical
attributes without notice and without incurring obligation. The
pictures in this manual are schematical and may not match the
parameters of original product
! !
IMPORTANT!
1
9
2
3
54
8
6
7
1. Reinforced steel frame
2. Fuel tank cap
3. Air lter
4. Antivibration supports
5. Fuel pump
6. Oil dipstick
7. The oil drain hole
8. Emergency switch engine
9. Maintenance panel
10. Soundproof housing
11. Wheels
2 9 1
3
10
11
5, 6, 7, 8
6
Model KSB 6000DES ATSR KSB 6000D KSB 6000DE KSB 8000DE ATSR KSB 8000DE-3
Voltage, V 230 230 230 230 400/230
Max Power, kW 5.0 5.5 5.5 6.5 6.5
Nominal Power, kW 4.5 5.0 5.0 6.0 6.0
Frequency, Hz 50 50 50 50 50
Current max, A 21,7 23,91 23,91 28,26 11,74
Outlets 1*16А
1*32А 2*16А 1*16А
1*32А
1*16А
1*32А
1*16А
1*16А (3p)
Fuel Tank Volume, l 15 15 15 15 15
50% power working time 12 12 12 12 12
Voltmeter/LED display
LED display (voltage
frequency
working hours)
Voltmeter Voltmeter Voltmeter Voltmeter
Noise level LPA /LWA, dB 69/94 72 / 97 72 / 97 72 / 97 72 / 97
Power output V/А 12/8,3 12/8,3 12/8,3 12/8,3 12/8,3
Engine model KS-B430D KS-B430D KS-B430D KS-B470D KS-B470D
Engine type
diesel
4 stroke cycle
engine
diesel
4 stroke cycle
engine
diesel
4 stroke cycle
engine
diesel
4 stroke cycle
engine
diesel
4 stroke cycle
engine
Engine power, hp 10.0 10.0 10.0 11.0 11.0
Crank case volume, cm31,65 1,65 1,65 1,65 1,65
Engine cylinder volume cm3406 406 406 455 455
Power output controller AVR AVR AVR AVR AVR
Engine start electric manual manual/electric manual/electric manual/electric
Power factor, cosφ 1 1 1 1 0.8
Housing Soundproof
housing Reinforced frame 25*25 mm
Dimensions (L*W*H),
mm 945*550*700 760*500*650 760*500*650 760*500*650 760*500*650
Weight, kg 165 86 102 106.5 106.5
Output for ATS + - - + -
Acceptable deviation of a current is 5%
MODELS DESCRIPTION
To ensure the reliability of the generator and increase its lifespan, the peak capacities may be slightly limited by circuit
breakers.
The optimum operating conditions are ambient temperature of 17 – 25 °C, barometric pressure of 0.1 MPa (760 mm Hg),
and relative humidity of 50 – 60%. Under such ambient conditions, the generator can guarantee maximum performance
in terms of the stated specications. In case of deviations from the above ambient values, the performance of the generator
can be dierent.
Please note that in order to preserve the lifespan of the generator, continuous loads should not exceed 80% of the rated
power.
7
TERMS OF USE
When starting operating the generator, it’s recommended to ground it. Before
starting the unit, remember that the total power of consumers connected should
not exceed the rated capacity of the generator.
Types of consumers and inrush current
Consumers (electrical devices connected to the generator) are divided into active
and reactive ones. Active ones are those, which energy is converted into heat
(heating devices).
Reactive are all consumers with electric motor. When you run the engine,
starting currents occur briey, the size of which depends on engine design and
purpose. Please consider those starting currents when choosing a generator.
Most electric tools have starting current ratio 2-3. This means that when you
turn such tools required generator power have 2-3 times more power load. The
biggest factor of inrush current have such consumers as compressors, pumps,
washing machines.
BEFORE STARTING
Check the fuel level
1. Remove the fuel tank cap and check the fuel level.
2. Fill fuel to the level of the fuel lter and make sure there is no air in the fuel
system.
3. Screw the fuel tank cap back tightly.
Pic 2
Check the oil level (Pic 2)
1. Unscrew the oil level gage and clean
it with clean cloth.
2. Put the oil gage back without
screwing it.
3.Take the oil level gage out and check the
oil level according to the mark on a gage.
4. Add oil if it’s level is below the mark
on a gage.
5. Screw the oil gage back.
FILL TO
HERE
8
Diesel fuel type should correspond the operating season.
For commissioning models with electric it is necessary to charge the battery.
Charge the battery with additional battery charger (not included) or let the
generator work at least one hour at 50% load.
! !
IMPORTANT!
MAITENANCE PANEL
Pic 3
1. Engine start
2. Oil level indicator
3. Voltmeter or
LED-display (V - voltage, Hz -
frequency, T1 - current time (since
the last start), T2 - total time (since
the commissioning) for KSB 6000DES
ATSR model
4. Circuit breaker
5. DC breaker
6. Direct current sockets 12V
7. Grounding
8. Sockets
9. ATS-output for models
KSB 6000DES ATSR, KSB 8000 ATSR
1
2 3
4
5
678
OIL LEVEL
INDICATOR
ENGINE START
230V 16A 230V 32A
12V 8.3A
VOLTMETER CIRCUIT
BREAKER
OFF ON
ON
OFF
DC BREAKER
9
STARTING TO WORK
Ensure that the power tool or consumers meet current capabilities of the
generator before starting the engine. It is prohibited to exceed its rated
capacity. Do not connect the device before starting the engine!
Manual start
- Do not connect any devices before you start the engine.
- Connect the positive terminal of the battery.
-Turn the motor safety switch (Fig. 4) to ON position.
- Pull the starter handle until you feel resistance.
- Remove the rubber plug on the top cover of the generator, which is under
decompressor lever (Pic 5); push the decompressor at the top of cylinder head to
reduce pressure in the cylinder and relief extension.
-Vigorously pull starter handle and start the engine.
- Do not let a sharp return to starter motor. To avoid starter damage, return it to the
original position carefully.
- After three minutes of the generator work, switch machine protection (Emergency
switch) in the upper position ON.
Do not let the generator work more than 30 minutes in range from
nominal to maximum.
Pic 5Pic 4
Do not change the conguration of the amount of fuel or speed
controllers (this adjustment was made before the sale). Otherwise,
there will be possible changes in the engine work or breakage.
! !
IMPORTANT!
! !
ATTENTION - DANGER!
This manual suits for next models
4
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