Kalamazoo 1SMV User manual
KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: (269) 382-2050 www.kalamazooind.com
KI
MADE IN USA
1SMV BELT SANDER
WITH VACUUM
MANUAL
KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: (269) 382-2050 www.kalamazooind.com
KI
WARNING!
TO REDUCE THE RISK OF FIRE OR SHOCK HAZARD,
DO NOT EXPOSE THIS EQUIPMENT TO RAIN, ANY LIQUID OR MOISTURE.
INSPECTION
If these goods are damaged in transit, the DELIVERING TRANSPORTATION
COMPANY is required by law to make notation of damages on the freight bill. If in your
opinion, there may be concealed damage, they are required to make an inspection after goods are
unpacked. Transportation rates are made in proportion to damage. Therefore, the carrier and
NOT the shipper should be charged with any loss or damage. Any claim should be lled with
the delivering TRANSPORTATION COMPANY. PLEASE DO NOT RETURN GOODS
TO US WITHOUT OUR RGA NUMBER AND SHIPPING INSTRUCTIONS.
NOTE: SEE NEXT PAGE FOR RETURN POLICY AND WARRANTY.
IMPORTANT
Read Operating Instructions before using equipment.
OPERATING INSTRUCTION
1. Disconnect power before making any adjustments.
2. Abrasive belt rotation is counter-clockwise. If the abrasive belt is lap spliced be sure of the correct belt
rotation. Butt spliced belts bi-directional.
3. Belt tension is pre-set with internal spring (12). No belt tension adjustment is required.
4. To change belt disconnect power, loose tracking knob (22), open belt guard (23), compress spring belt
tension by pushing down on tension shaft (13), remove belt and replace with new belt of your choice.
5. Belt tracking- with power disconnected rotate belt by hand to center or “track” sanding belt. Rotate tracking
knob (22) and tracking collar (21), left and or right turns the tension shaft (13) to “track” the belt. Re-lock
the tracking knob (22) to lock in belt tracking. Close belt guard (23) and reconnect connect power.
KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: (269) 382-2050 www.kalamazooind.com
KI
WARRANTY
All products are guaranteed for a period of one year from receipt of order to the original purchaser,
against defects in material workmanship under normal use. Electric motors are warranted by the motor
manufacturer for a period of one year and will be repaired by the nearest motor repair station. If non-
repairable, they will be replaced by Kalamazoo Industries. Please call for instructions (269) 382-2050.
RETURN POLICY
Authorization must be obtained before returning merchandise. Please call our customer service
department for a return authorization number (269) 382-2050. Please include with your return a copy of
your invoice of packing slip. All material must be new and unused in the original packaging. Material
must be sent back prepaid (unless otherwise indicated) by Kalamazoo Industries. Credit upon inspection
at Kalamazoo Industries. All returns will be subject to a 10% restock charge. Used merchandise is non-
returnable. No returns will be accepted after one year of invoice date.
BELT SANDER SAFETY
• READ THE OPERATING INSTRUCTIONS BEFORE RUNNING MACHINE.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• KEEP HANDS CLEAR OF THE SANDING AREA.
• NEAR WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS
MACHINE.
• ALWAYS KEEP HAIR TIED BACK OR COVERED.
• LET MACHINE ROTATION COME TO A FULL STOP BEFORE CHANGING BELT.
• KEEP SAFETY GUARDS IN PLACE. DO NOT ALTER GUARD OR MACHINE IN ANYWAY.
ANY ALTERATIONS TO GUARDS OR MACHINE COULD CAUSE SERIOUS INJURY.
• ALL BELT SANDERS SHOULD BE OPERATED IN A WELL-VENTILATED AREA. THE
DUST CREATED WHEN SOME MATERIALS ARE SANDED CAN BE HARMFUL. DUST
MASKS ARE RECOMMEND AS A PRACTICAL MEAN OF MINIMIZING DUST
INHALATION. FUMES FROM OTHER OTHER SOURCES CAN ALSO CAUSES FIRES
WHEN INTACT WITH SANDING SPARK.
• SPARKS CREATED BY SANDING SHOULD BE DIRECTED DOWNWARD AND AWAY
FROM THE FACE AND BODY. DON NOT GRIND NEAR FLAMMABLE MATERIAL.
• ELECTRIC SANDING MACHINES ARE NOT INTENDED FOR USE IN OR NEAR WATER.
THIS INCLUDES AN OPERATOR STANDING ON A WET FLOOR OR WORKING
AROUND CONTAINERS OF WATER OR OTHER CONDUCTIVE LIQUIDS.
53.875
18.00
E
1
2
326
5
7
7
5
25
11
8
22
21
23
1
3
2
8
11
22
21
23
21.375
1
2
3
26
5
8
11
23
1
2
3
11
8
26
5
22
21
23
A
B
12
3
8
24
25
7
7
5
5
26
10
23
21
22
C
C
D
D
1
2
3
8
11
24
12
13
14
15
23
18
DETAIL A
SCALE 1 : 1
MOTOR MOUNT DETAILS
45567
X 4 PLACES
DETAIL B
SCALE 1 : 1
PLATEN AND WORK TABLE
MOUNTING DETAILS
10
9
5
4
5
4 5
8
25
6
5
9
6
5
X 3 PLACES
22 23
SECTION C-C
SCALE 1 : 2
IDLER PULLEY DETAILS
13
16 17
15
14
SECTION D-D
SCALE 1 : 2
DRIVE PULLEY DETAILS
12
1920
18
3
DETAIL E
SCALE 1 : 2
BASE ATTACHMENT TO
DUST COLLECTOR TOP
DETAILS
1
2
4 6
X 2 PLACES
PLEASE REFER TO DCV-4 DRAWING FOR DETAILED
INFORMATION REGARDING THE DCV-4 DUST
COLLECTOR UNIT.
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
DCV-4(1SMV)
DCV-4 DUST COLLECTOR FOR 1SMV
APPLICATION
1
2
291-007
1SM FRAME ASSEMBLY
1
3
486-021
1/3HP MOTOR FOR 1SM
1
4
HHC5025012
1/4-20 X 3/4 HHCS GR5 Z
8
5
UFWZ025
1/4 USS F/W Z
17
6
SLWZ025
1/4 SPLIT L/W Z
10
7
FHN5025
1/4-20 FHN GR5 Z
6
8
563-003V
PLATEN, FOR 1SMV
1
9
HHC5025008
1/4-20 X 1/2 HHCS GR5 Z
4
10
BUCKTP2116
1/4-20 TAB SPOT WELD NUT DOUBLE
ALLOY
1
11
829-013
1SM WORK TABLE
1
12
697-020
TENSION SPRING FOR 1SM AND 1SK6
SANDERS
1
13
700-005
TENSION SHAFT FOR 1SM, 1SK6
SANDERS
1
14
560-018
1SM IDLER PULLEY
1
15
HHC5037032
3/8-16 X 2 HHCS GR5 Z
1
16
UFWZ037
3/8 USS F/W Z
1
17
SLWZ037
3/8 SPLIT L/W Z
1
18
560-017
1SM DRIVE PULLEY
1
19
SSKA025006
1/4-20 X 3/8 SOC SET KNURL PT.
1
20
SSSA025024
1/4-20 X 1-1/2 SOC SET CUP PT.
1
21
123-015
TRACKING COLLAR FOR 1SM, 1SK6,
S1
1
22
441-015
907B-2500-1.00S 1/4 THUMBSCREW
1-1/2 DIA
1
23
342-061V
1 INCH GUARD, FULL BOXED OSHA
VACUUM FOR 1SMV SANDER
1
24
342-061A
CLAMPING BRACKET FOR 1 INCH
OSHA FULL BOX GUARD
1
25
HHT5025040
1/4-20 X 2-1/2 HEX HEAD BOLT GR5 Z
1
26
WGNZ025
1/4-20 FORGED WING NUT Z
1
A A
B B
C C
D D
E E
F F
G G
H H
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
1SM SANDER MOUNTED
ON DCV-4 DUST
COLLECTOR
DO NOT SCALE DRAWING
1SMV
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
E
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.
32.00
16.00
18.00
16
17
9 10
9 10
FRONT VIEW
#27 BLACK CORD
LOCATION
#27 BLACK CORD
LOCATION
BASIC CABINET IS USED FOR DCV-4/S4SV
AND FOR DCV-4/DS10 APPLICATIONS.
5
25
15
7
17
8
21.36
F
3
3
5
15
24
25
15
26
TOP VIEW
7
8
5
4
# 23 WEATHER STRIPPING
IS ATTACHED AROUND
PERIMETER OF DOOR
OPENING AND ALONG
THE OUTSIDE EDGES OF
THE MAIN FRAME.
11
9
10
X 3 PLACES
11 10 9
X 4 PLACES
15
0.375
C
C
GG
A
A
L
L
DOOR SHOULD PIVOT
FREELY AFTER HINGE IS
WELDED TO DOOR PANEL
AND TO FRAME.
8
16
2
24 25
RIGHT SIDE VIEW
1/4
10
16
17
1
15
#27 BLACK CORD
LOCATION
26
0.250.25
15.125
SECTION C-C
INTERIOR OF DOOR
7
8
1/4
10
DETAIL F
SCALE 1 : 1
SWITCH DETAILS
24 25
26
15
24 25
SECTION G-G
INTERIOR VIEW OF VACUUM
MOTOR AND CANNISTER
14
LOCATIION OF #22
CLOTH BAG
15
12
D
HH
SECTION A-A
5
14
12
6
33
1
4
1/4
1 3
1/4
1 3
1/4
1 2
BOTH
ENDS
ATTACHMENT OF MOTOR
TO MAIN FRAME
SCALE 1 : 2
13
10
11
X 4 PLACES
DETAIL D
SCALE 1 : 1
ATTACHMENT OF
R.H. AND L.H. FEET TO BASE
RIGHT FOOT SHOWN
BUT TYPICAL FOR LEFT
18 19 19 20 21
X 4 PLACES
BOTH FEET
SECTION H-H
INSIDE OF BOTTOM
OF CABINET
6
1
16
17
DUST TRAY IS
REMOVABLE
2
1/4
1 4
#14 CANISTER IS
PRESSED ONTO THE
VACUUM MOTOR
FLANGE AS SHOWN.
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
124-001FLOORPAN
FLOOR PAN FOR DCV-4 CABINET
1
2
124-001MAIN
MAIN PANEL FOR DCV-4 CABINET
1
3
124-001CHUTE
DUST CHUTE FOR DCV-4 CABINET
2
4
124-001CROSSBRACE
CROSS BRACE FOR DCV-4 CABINET
1
5
540-002
PANEL, MOTOR MOUNTING FOR
DCV-4
1
6
124-001TRAY
DUST TRAY FOR DCV-4 CABINET
1
7
162-001
DOOR FOR DCV-4
1
8
162-001HINGE
HINGE FOR DCV-4 DOOR
1
9
HWTZ008008
#8 X 1/2 HWH TEKS Z 9
10
SLWZ010
#10 SPLIT L/W Z
13
11
MSWZ010
#10 M.S. F/W Z
11
12
486-005
VACUUM MOTOR FOR DCV-4
1
13
HHMZ010008
10-24 X 1/2 HHMS Z
4
14
120-001
CANISTER FOR KS390V, KS490V,
DCV-4, DS12V
1
15
122-001
SWITCH COVER FOR DCV-4 AND
DCV-10
1
16
294-001-R.H.
R.H. FOOT FOR DCV-4 CABINET
1
17
294-001-L.H.
L.H. FOOT FOR DCV-4 CABINET
1
18
HHC5025012
1/4-20 X 3/4 HHCS GR5 Z
4
19
UFWZ025
1/4 USS F/W Z
8
20
SLWZ025
1/4 SPLIT L/W Z
4
21
FHN5025
1/4-20 FHN GR5 Z
4
22
5X878
CLOTH BAG FOR DCV-4 DUST
COLLECTOR
1
23
933-001X94INCHES
94 INCHES OF WEATHER
STRIPPING AROUND BACK OF
DCV-4 CABINET
1
24
710-007
ON/OFF TOGGLE SWITCH 1185-
Q/20B
1
25
710-008
ON/OFF SWITCH PLATE
1
26
EGSC500
EGSC500 1/2 D/C ESCR NMC
CONN
1
27
157-001
ELECTRIC CORD FOR SMALL
SANDERS
1
A A
B B
C C
D D
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
CABINET, VACUUM
FOR DCV-4
DO NOT SCALE DRAWING
124-001
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
D
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.
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