Kaiser K113-4BJCI User manual

tASSEMBLY INSTRUCTIONS

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4 BURNER GAS BBQ

WITH SIDE BURNER

K113-4BJCI

1x1 2 x2

I 3 x1 IV 4 x4

5 x1 III 6 x2

I 7 x2 II 8 x2

II 9 x2 II 10 x1

III 11 x2 12 x1

I 13 x4 IV 14 x1

IV 15 x1 II 16 x1

17 x1 II 18 x1

II 19 x1 20 x1

II 21 x4 III 22 x2

A/B C D E F G H

7PCS

34PCS

4PCS 2PCS 4PCS

1 2 E x2

3 4 B x4

5B x4 6B x4

7B x6 8B x4

9 10 B x4

11 B x4 D x2 12 A x2

13 A/B x4 D x2 14 A x2

17 A x2 E x4

19 20

18 A x2 E x4

1615

t Assembly instruction

Please take a few minutes before starting operation of the appliance and read the following operating instructions.

QA19-0000002542

2575

Mounting steps

Make sure your grill is assembled properly. Detailed assembly instructions are packed with each grill giving speciﬁc assembly procedures for each model. Follow

these instructions carefully to ensure the correct and safe assembly of the grill.

Caution: Although we take every effort to ensure that the assembly process is as easy as possible, it is inherent with fabricated steel parts that corners and

edged can cause cuts if improperly handled during assembly procedures. Be careful while handling any parts during assembly. It is strongly recommended that

you protect hands with a pair of work gloves

USE OUTDOORS ONLY!

READ THE INSTRUCTIONS BEFORE USING THE APPLIANCE!

WARNING! ACCESSIBLE PARTS MAY BE VERY HOT. KEEP YOUNG CHILDREN AWAY! THIS APPLIANCE MUST

BE KEPT AWAY FROM FLAMMABLE MATERIALS DURING USE! DO NOT MOVE THE APPLIANCE DURING USE!

TURN OFF THE GAS SUPPLY AT THE GAS CYLINDER AFTER USE! DO NOT MODIFY THE APPLIANCE!

RISK OF EXPLOSION!

CONTENTS

INTENDED USE ................................................................................................................................................................................................................................. 8

SAFETY WARNINGS ......................................................................................................................................................................................................................... 8

SCOPE OF DELIVERY ...................................................................................................................................................................................................................... 9

ACCESSORIES .................................................................................................................................................................................................................................. 9

BEFORE FIRST USE ......................................................................................................................................................................................................................... 9

OPERATION ......................................................................................................................................................................................................................................11

AFTER USE ......................................................................................................................................................................................................................................12

TROUBLESHOOTING .......................................................................................................................................................................................................................12

CLEANING, MAINTENANCE AND REPAIR .....................................................................................................................................................................................13

STORAGE AND TRANSPORTATION ...............................................................................................................................................................................................14

DISPOSAL .........................................................................................................................................................................................................................................14

TECHNICAL DATA .............................................................................................................................................................................................................................14

WARRANTY ......................................................................................................................................................................................................................................15

INTENDED USE

This barbecue is intended to grill different kinds of foodstuff in well-ventilated outdoor areas. The appliance must be operated with low pressure propane or butane

liqueﬁed petroleum gas (LPG). It may not be supplied with natural gas.

This appliance is intended for private use only and may not be used for any commercial or industrial purposes. It must not be used for any purposes other than

those described in this manual to avoid personal injury or damage to property.

SAFETY WARNINGS

Read this instruction manual carefully before using the appliance. Familiarise yourself with the operation, adjustments and functions of

switches. Internalise and follow the safety and operation instructions in order to avoid possible risks and hazards.

Keep the instruction manual for future reference and provide to other when passing the appliance.

GENERAL BARBECUE WARNINGS

1. WARNING! Danger of carbon monoxide poisoning! Never operate the appliance in enclosed areas such as garages or sheds, as this leads to a carbon

monoxide build-up resulting in personal injury or death.

2. WARNING! Danger of explosion! Never operate the appliance in enclosed areas such as garages or sheds, as this leads to gas accumulation in case of a

leakage which may result in an explosion.

3. Place the appliance on a secure, level, stable and non-ﬂammable surface away from any heat source prior to use.

4. Always lock the wheels with their brakes (if available) prior to use.

5. Do not move the appliance while it is in use.

6. Do not attempt to modify the appliance in any way. Only use attachments and accessories recommended by the manufacturer. Any alterations made to the

appliance, improper use or non-compliance with the instructions lead to danger.

7. Do not use the appliance in the immediate presence of aerosol cans, ﬂammable liquids, volatile gases or other ﬂammable substances. Keep open ﬂames

such as candles or torches away from the appliance.

8. Do not store any ﬂammable liquids or volatile gases near the appliance.

9. Do not leave the appliance unattended during use.

10. Do not use liquid fuels with this appliance.

11. Never lean over the cooking surface while igniting the appliance or during cooking.

12. This appliance is not intended to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and /

or knowledge of the appliance and its properties unless they have been given supervision or instruction concerning use of the appliance by a person

responsible for their safety.

13. Supervise children at all times to ensure that they do not play with the appliance.

GAS BABRBECUE WARNINGS

1. This appliance is conﬁgured to work with low pressure propane & butane liqueﬁed petroleum gas (LPG). Do not use natural gas supply.

2. Open the cover(s) before igniting the appliance.

3. Open the cover(s) very carefully when the appliance is being used. Hot steam could collect inside the cover(s) and escape quickly when opened.

4. Only cover the appliance when it has completely cooled off.

5. Never obstruct the ventilation openings of the cylinder compartment.

6. Never use charcoal or other solid fuels in this appliance.

7. It’s recommends minimum clearances from combustible materials must be: Rear – 450mm, Sides – 250mm, Top – 1000mm.

8. It’s suggestions use Ø 20cm – Ø 24 cm pan for the side burner.

GAS CONNECTIONS / GAS CYLINDER / PRESSURE REGULATOR WARNINGS

1. Check the appliance and all connections regularly and each time the gas cylinder is replaced for possible gas leaks (→Testing for gas leaks).

2. Never check for gas leaks using a match or any other open ﬂame.

3. Never alter or modify the pressure regulator or gas supply assembly.

4. Always turn the gas supply off on the gas cylinder or the pressure regulator and disconnect the gas hose after use.

5. Never store gas cylinders indoors or close to heat sources.

6. Always store gas cylinders in upright position, never in horizontal position which could cause the gas cylinder to leak or the gas to leak into the gas hose.

7. Never use the appliance without the pressure regulator.

8. Only use pressure regulators approved for liquid petroleum gas (LPG) and complying with national regulations. Observe the technical data (→ TECHNICAL

DATA).

GAS HOSE WARNINGS

1. Inspect the gas hose prior to and after each use: look for any cuts, cracks, excessive wear or other damage. Let the gas hose be replaced every one to two

years by a qualiﬁed technician or the retailer only. Have brittle gas hoses and their connections exchanged. If in doubt, ask a local specialist.

2. Protect the gas hose against damages. Do not let it / them hang over sharp edges. Do not twist, squeeze or bend it / them. Keep the gas hose away from hot

surfaces and ensure that nobody can trip over it / them.

3. Only use gas hoses approved for liquid petroleum gas (LPG) and complying with national regulations. Observe the technical data (→ TECHNICAL DATA).

4. Every kind of work or replacement of the hoses is to be conducted according to the manufacturer’s instructions by qualiﬁed personnel or specialists.

5. The maximum length of hose shall not exceed 1.5m.

IF YOU SMELL GAS

1. Never light the appliance if you smell gas.

2. Immediately turn the gas supply off on the appliance as well as on the gas cylinder or the pressure regulator.

3. Extinguish all open ﬂames near the appliance such as candles and torches. Switch off all electrical appliances in the surroundings.

4. Make sure the area is well ventilated with fresh air.

5. Open the cover(s) of the appliance in order to let the gas escape. Should it still smell of gas, do not use the appliance any longer and have it repaired by an

authorized professional only.

SCOPE OF DELIVERY

Refer to the illustration pages in the front section of this instruction manual for details.

Make sure the scope of delivery is complete and free of any damage. Contact the dealer from whom you purchased the appliance if you ﬁnd that parts are missing

or show damage (→ WARRANTY).

Do not use the appliance unless missing parts have been delivered in addition or defective parts have been replaced. Using an incomplete or damaged appliance

leads to personal injury und property damage.

ACCESSORIES

To operate this appliance safely and correctly, some accessories, i. e. tools and attachments, are necessary. Refer to the illustration pages in the front section of

this instruction manual for details.

Ensure that you have the accessories and tools needed for commissioning and operation available. This also includes suitable personal protective equipment.

Accessories and tools are available through your authorised dealer. When buying always consider the technical requirements of this appliance (→ TECHNICAL

DATA).

In case of uncertainty, ask a qualiﬁed specialist and get advice from your trusted dealer.

NOTE: This instruction manual contains information and suggestions for several attachments and their uses. The attachments depicted are not

necessarily included in the shipment, but are meant to indicate additional possibilities for using this appliance.

BEFORE FIRST USE

UNPACKING

1. Unpack all parts and lay them on a ﬂat, stable surface.

2. Remove all packing materials and shipping devices (if applicable).

WARNING!

The appliance and the packaging are not children’s toys! Children must not play with plastic bags, sheets and small parts! There is a danger of

choking and suffocation!

ASSEMBLING

1. Assemble the appliance completely and make all required adjustments prior to operation.

2. Follow the assembly and operation instructions closely. Use the ﬁgures as visual guide.

3. Pay attention to small parts such as screws and nuts that are loosened or removed for assembly or during adjustments. Keep them safe in order to avoid

losing them.

4. The appliance is large. Assemble with two people.

WARNING!

Use the appliance only after it has been completely assembled and adjusted!

Choosing gas

Propane gas cylinders can be used throughout the entire year. Butane gas cylinders work best during the summer – they are distinctly less efﬁcient at temperatures

under +10 °C.

5. We recommend using an 11 kg gas cylinder that does not exceed 600 mm in height and <300 in diameter, for best performance.

6. Do not allow cylinders to be ﬁlled beyond 80% capacity. Over-ﬁlled cylinders can create a dangerous condition due to pressure build-up and cause the valve

to expel propane gas vapours. The vapour is combustible and if it comes in contact with a spark source or ﬂame, an explosion causing severe burns, bodily

harm or death could occur.

7. Always use a protective cylinder cap when the appliance is not connected to the cylinder.

Gas connections

WARNING! Be aware of ﬂashback!

Make sure there is no debris, spiders, small insects or webs inside the head of the gas cylinder, pressure regulator, burner(s), burner tube(s) or hose,

before any connection is made. They can obstruct the gas ﬂow, which could result in a ﬁre in and around the burner tube. This kind of ﬁre is known as

“ﬂashback” and can cause serious damages. Check and clean (→ CLEANING, MAINTENANCE AND REPAIR) all the parts of the appliance before

assembling it, to reduce the chance of its occurrence.

Mounting / dismounting the gas cylinder

WARNING!

The instructions in this chapter apply for one 11 kg gas cylinder only! Do not attempt to mount any other gas cylinder types inside the gas cylinder

compartment of the appliance!

1. Open the door of the gas cylinder compartment.

2. Place the gas cylinder inside the hole of bottom panel of the compartment.

3. Follow the above steps in reversed order to dismount the gas cylinder.

Connecting / exchanging gas cylinders

WARNING!

Only use the provided or equivalent pressure regulator (→ TECHNICAL DATA) in order to guarantee that it functions safely and efﬁciently.

Using an improper or a defective pressure regulator is dangerous. Consult your specialised dealer concerning suitable pressure regulators.

The type of the pressure regulator to be used must indicate that it complies with the relevant standard and requirement (EN 16129).

Consult your local gas retailer regarding suitable gas cylinders and pressure regulators (→ TECHNICAL DATA).

NOTE: Gas connections are equipped with left handed threads; the screw-nut needs to be turned counter clockwise!

1. Ensure that there are no ignition sources such as cigarettes, open ﬂames, sparks and other heat sources nearby when connecting or replacing the gas

cylinders.

2. Mount the gas cylinder inside the appliance (→ Mounting / dismounting the gas cylinder).

3. Make sure that all control knobs on the appliance are in the off positions OFF “•”.

4. Make sure that the gas valve of the gas cylinder or the gas regulator is closed.

5. Connect the gas hose to the gas line(s) of the appliance. Do not overtighten the connections. Use only the delivered hardware to secure the connections. Do

not use sealing tape or a liquid sealant.

6. Connect the / each pressure regulator to the gas cylinder inlet(s) by turning the pressure regulator counter clockwise. Secure the connection(s) with the

retention nut(s).

7. Connect the other end of the gas hose to the pressure regulator.

8. Check all connections for gas leaks (→ Testing for gas leaks).

Do not use the grill until all connections have been checked and do not leak.

Install Regulator Hose Install Gas Tank & Regulator Hose

Testing for gas leaks

WARNING! Risk of explosion!

Never check for gas leaks using a match or any other open ﬂame.

Test all connections, ﬁttings and all gas hoses for gas leaks every time prior to use of the appliance or each time the gas cylinder is changed. Make sure this

procedure is carried out in a well ventilated area away from ﬂames, sparks or any heat sources. Do not attempt to light the appliance if you smell gas.

1. Make sure that all control knobs on the appliance are in the off positions OFF.

2. Open the gas valve of the gas cylinder or the pressure regulator.

3. Apply leak detector spray or half water / half soap solution with a brush to all the connection points.

4. Turn the gas supply on the valve of the gas cylinder and or the pressure regulator off immediately, if you spot gas bubbles forming on the interested areas.

Tighten all connections again and repeat the test.

5. Do not use the appliance but contact your retailer, if gas bubbles keep forming.