K2 Pumps PPV10001SPK User manual
Model: PPV10001SPK
PPV15001SPK
OWNER’S MANUAL
VARIABLE SPEED POOL PUMP
Questions, problems, missing parts? Before returning to the store call
K2 Customer Service 8 a.m. - 6 p.m., EST, Monday-Friday
1-844-242-2475
www.K2pumps.com
Copyright © 2021, GP Enterprises Co., Ltd. K2Man-32 (Rev. 2/18/21)
2 For Professional Technical Support call 1-844-242-2475
PERFORMANCE
SKU HP RPM GPM of Water @ Total Feet of Lift Max. Lift
0 ft. 10 ft. 20 ft. 30 ft. 40 ft. 50 ft.
PPV10001SPK 1
3500 72.0 65.0 56.0 44.0 25.0 / 48 ft.
2000 39.0 20.0 / / / / 16 ft.
1200 22.0 / / / / / 7 ft.
PPV15001SPK 1-1/2
3500 95.0 88.0 80.0 70.0 56.0 40.0 65 ft.
2000 50.0 32.0 7.0 / / / 22 ft.
1200 30.0 / / / / / 8 ft.
SAFETY INSTRUCTIONS
1. DANGER: Do not pump flammable or explosive liquids such as oil, gasoline, kerosene, ethanol, etc. Do not use
in the presence of flammable or explosive vapors. Using this pump with or near flammable liquids can cause an
explosion or fire, resulting in property damage, serious personal injury, and/or death.
2. DANGER: ALWAYS disconnect the power to the pump before servicing.
3. DANGER: Do not touch the motor housing during operation. The motor is designed to operate at high
temperatures. Do not disassemble the motor housing.
4. DANGER: Do not handle the pump or pump motor with wet hands or when standing on a wet or damp surface, or
in water.
5. WARNING: Wear safety goggles at all times when working with pumps.
6. WARNING: This is a 230 V pump. All wiring should be performed by a qualified electrician.
7. WARNING: Protect the electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking the
cord. Do not use damaged or worn cords.
8. WARNING: Failure to comply with the instruction and designed operation of this unit may void the warranty.
ATTEMPTING TO USE A DAMAGED PUMP can result in property damage, serious personal injury, and/or death.
9. WARNING: The pump should be connected to a GFCI outlet protected with a15 amp (230V) fuse or circuit
breaker.
10. WARNING: Fire and burn hazard. Motors run at high temperatures. Do not allow leaves, debris, or foreign matter
to collect around the pump motor. Allow the motor to cool before handling.
11. CAUTION: Know the pump and its applications, limitations, and potential hazards.
12. CAUTION: Periodically inspect the pump and system components. Disconnect the pump from the power supply
before inspecting.
13. CAUTION: Follow all local electrical and safety codes, along with the National Electrical Code (NEC). In addition,
all Occupational Safety and Health Administration (OSHA) guidelines must be followed.
14. CAUTION: This pump is for use with permanently installed pools. Do not use with storable pools. A permanently
installed pool is constructed in or on the ground or in a building and is not intended to be disassembled or moved.
15. CAUTION: Use rigid or flexible PVC pipe. Ensure pipe ends are clean and free of any flash caused by cutting.
Use proper glue for the type of pipe selected.
16. CAUTION: Locate pump on a non-combustible surface as close to the pool/spa as possible. The surface should
be hard, level, dry, and well ventilated. The surrounding area should provide protection from the elements and
allow sufficient space for maintenance and service. Ensure the drainage will flow away from the pump. To reduce
vibration and pipe stress, use anchor bolts to secure the pump base to the surface.
For Professional Technical Support call 1-844-242-2475 3
17. CAUTION: Use a supplier recommended primer to ensure glued joints are secure. Many local codes require
primer with a purple tracer to verify primer use.
18. CAUTION: Consider climatic conditions when applying adhesives. Atmospheric conditions with high humidity will
make the adhesive action of certain glues less effective. Follow the manufacturer's instructions.
19. CAUTION: This pump should be installed and serviced only by a qualified pool service professional. Installers,
pool operators and owners must read these warnings and all instructions in the owner’s manual before using this
pump. These warnings and the owner’s manual must be left with the pool owner.
20. IMPORTANT: Design the piping system to allow the pump suction inlet height to be as close to the water level as
possible. Mount the pump below water level for easy priming. If the pump must be located above the filled water
level, keep the vertical distance to a minimum. Use short, direct piping to the suction to minimize friction loss.
21. IMPORTANT: The motor of this pump has a thermal protector that will trip if the motor becomes too hot. The
protector will reset it-self once the motor cools down and an acceptable temperature has been reached. The
pump may start unexpectedly if it is plugged in.
22. IMPORTANT: Ensure the electrical power source is adequate for the requirements of the pump.
23. IMPORTANT: This pump is made of high-strength, corrosion-resistant materials. It will provide trouble-free
service for a long time when properly installed, maintained, and used. However, inadequate electrical power to
the pump, dirt, or debris may cause the pump to fail. Please carefully read the manual and follow the instructions
regarding common pump problems and remedies.
24. IMPORTANT: Provide sufficient ventilation to maintain air temperature below the maximum ambient temperature
rating shown on the motor nameplate. Any enclosure or pump house must allow adequate ventilation to assure
the ambient temperature remains below the motor rating when the pump is operating.
PRE-INSTALLATION
APPLICATION
This swimming pool pump is designed for use with permanently installed swimming pools only. A permanently installed
pool is constructed in or on the ground or in a building and is not intended to be disassembled or moved.
Do not use with storable portable pools. A storable pool is constructed so that it may be readily disassembled for
storage and reassembled to its original integrity.
TOOLS REQUIRED
Phillips
Screwdriver
Flathead
Screwdriver
Safety
Goggles
Pipe Wrench Hacksaw Tape Measure
Wrench
4 For Professional Technical Support call 1-844-242-2475
PACKAGE CONTENTS
Part Description QTY
A Pump 1
B Union Nut 2
C Union Adapter 2
D O-ring 2
MATERIALS REQUIRED (NOT INCLUDED)
Additional items needed QTY
Teflon tape As needed
Rigid pipe As needed
Ball Valve As needed
Union As needed
Elbow As needed
Adapter 2
Tee As needed
PVC cement 1
IAPMO Certified Anti-entrapment Cover As needed
SPECIFICATIONS
Power supply 230V, 60 HZ., 15 Amp Circuit
Liquid temp. range 32 to 100°F (0- 38°C)
Discharge size 1 -1/2 in. NPT thread with adaptor
INSTALLATION
Only qualified, licensed personnel should install pump and wiring.
The pump mount must be located away from corrosive or flammable chemicals.
THREADED CONNECTIONS
Use only PTFE tape or equivalent on threaded plumbing
connections. Other pipe compounds may damage threads. Do
not use silicone or petroleum based compounds. Do not over tighten.
Hand tightening plus 1/2 turn is sufficient.
For Professional Technical Support call 1-844-242-2475 5
PUMP PLUMBING
Suction pipe should be as large as or larger than discharge pipe. Avoid using a suction pipe smaller than the pump
connection. The pump is designed to accept 1-1/2 in. suction piping.
1. Keep the piping as straight and short as possible, and of suitable size.
2. Avoid connecting an elbow directly into the pump inlet. A length of straight pipe will allow proper entry of the water
to the pump.
3. Slope horizontally, and run upward to the pump to prevent trapping air.
4. Use independent piping supports for suction and discharge pipes to reduce strain on the pump.
5. Keep as much of the suction line as possible below the water level to reduce priming time.
6. Install valves and unions in the pump suction and return the lines to facilitate servicing. Valves are also essential for
pump maintenance, if the system is installed below deck level.
NOTICE: Use PTFE tape for making threaded connections to the pump. Do not use pipe dope.
Thread sealant tape instructions:
Use only new or clean PVC pipe fittings.
Wrap male pipe threads with one to two layers of PTFE tape. Cover entire threaded portion of pipe.
Do not overtighten or tighten past thread stop in pump port!
If leaks occur, remove pipe, clean off old tape, rewrap with one to two additional layers of tape and remake the
connection.
NOTICE: Support all piping connected to pump!
Fittings
Fittings restrict flow; for best efficiency use the fewest number of possible fittings. Avoid fittings which could cause an
air trap. Pool fittings must conform to International Association of Plumbing and Mechanical Officials (IAPMO)
standards. Use only non-entrapping suction fitting or double suction.
POOL PUMP SUCTION REQUIREMENTS
WARNING: Pump suction is hazardous and can trap, drown, or disembowel bathers. Do not use or operate swimming
pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. Follow the guidelines below for a pump
installation which minimizes risk to all users of pools, spas, and hot tubs.
Entrapment Protection
The pump suction must be designed to eliminate the possibility of suction entrapment or hair
entrapment/entanglement.
Suction Outlet Covers
All suction outlet covers must be maintained. They must be replaced if cracked, broken, or missing.
See Testing and Certification for outlet cover certification requirements.
All suction outlets must have correctly installed, screw fastened covers in place.
Testing and Certification
All suction inlet covers must comply with ASME/ANSI specifications for suction fittings for use in swimming pools,
spas, hot tubs, and whirlpool bathtub applications. The product must be tested for compliance with the standards, and
the certification must be included with the components.
6 For Professional Technical Support call 1-844-242-2475
Suction inlets must be designed so that water is drawn simultaneously. A vacuum relief device can be installed in line
leading to the pump suction.
All suction outlet covers must conform to ASME/ANSI A112.19.18M; or must be a minimum 18 x 23 grate or larger; or
must have an approved channel drain system. Skimmers are exempted. All pool and spa single or multiple outlet
circulation systems shall be equipped with an atmospheric vacuum relief system. The system must be ASME/ANSI
A112.19.17 Rated.
Any pool or spa shall immediately be closed if the cover or grate is damaged or missing.
Suction outlet covers/grates shall be tested and listed by a nationally recognized testing laboratory as conforming to
ASME/ANSI A112.19.8
ELECTRICAL
Ground the motor before connecting to electrical power supply. Failure to ground the motor may cause severe or fatal
electrical shock hazard. Never ground to a gas supply line.
To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on electrical connections.
Ground Fault Circuit Interrupter (GFCI) tripping indicates an electrical problem. If GFCI trips and will not re-set, have a
qualified electrician inspect and repair electrical system.
Verify that supply voltage matches the nameplate voltage. Incorrect voltage can cause fire or seriously damage motor
and voids warranty.
Voltage
Voltage at motor must be within 10% of the motor nameplate rated voltage or motor may overheat, causing overload
tripping and reduced component life. If voltage does not fall within the specified range during operation consult the
power company.
Grounding/Bonding
Install, ground, bond and wire motor according to local or National Electrical Code requirements. Permanently ground
the motor. Use the ground terminal provided in the terminal box on the back of the motor. Use size and type wire
required by local codes. Connect motor ground terminal to electrical service ground.
Bond motor to pool structure. Use a solid copper conductor, size No.14 AWG or larger. Run wire from external
bonding lug to reinforcing rod or mesh.
To Wire a Variable Speed Motor
NOTICE: Be sure power is off.
Remove the terminal box lid (FIG.1)
Using multi-function crimping pliers to press o-type grounding terminal which connected 14 AWG. (FIG.2)
Install 1/2” connector to terminal box. Install ground wire to ground rod. using multi-function crimping pliers to
connect two wires with two wire caps. (FIG.3)
Install conduit to connector. (FIG.4)
Re-install the terminal box lid.
For Professional Technical Support call 1-844-242-2475 7
Connect a No. 8 AWG solid copper bonding wire to the pressure wire connector provided on the motor housing and to
all metal parts of the swimming pool, spa, or hot tub and to all electrical equipment, metal piping or conduit within 5
feet of the inside walls of swimming pool, spa, or hot tub.
Follow all national and local wiring codes. If unsure of the code requirements, consult a professional electrician.
Pump must be permanently connected to circuit. Table I gives correct wire and circuit breaker sizes for the pump
alone. If other lights or appliances are also on the same circuit, be sure to add their amp loads to pump amp load. If
unsure, consult a licensed electrician.
A Ground Fault Circuit Interrupter (GFCI) is required in the circuit. For size of GFCI required and test procedures for
GFCI, please see manufacturer’s instructions.
Table l- Recommended Fusing Data
Motor
HP
Branch Fuse
Rating
Amps*
Max Load
Amps Voltage/Hz/Phase
Service to Motor – Distance in Ft. (m)
0-300’ (0-30)
AWG Wire Size (mm2)
1 15 3.3 230/60/1 14 (2)
1-1/2 15 5.0 230/60/1 14 (2)
* Time delay fuses are recommended instead of standard fuses in any motor circuit.
MECHANICAL TROUBLES AND NOISE
1. If suction and discharge piping are not adequately supported, pump assembly will be strained. Use independent
piping supports for suction and discharge pipes to reduce strain on the pump.
2. Do not mount the pump on a wooden platform! Securely mount on a concrete platform for quietest performance
before working on pump or motor.
8 For Professional Technical Support call 1-844-242-2475
OPERATION
Avoid running pump dry. Fill pump with water before starting motor. Before removing trap cover:
1. STOP PUMP before proceeding.
2. CLOSE GATE VALVES in suction and discharge pipes.
3. RELEASE ALL PRESSURE from pump and piping system.
4. If pump is being pressure tested, be sure pressure has been released before removing trap cover.
WARNING: Do not block pump suction. To do so with body may cause severe or fatal injury. Small children using pool
must ALWAYS have close adult supervision.
WARNING: Fire and burn hazard. Motor runs at high temperatures, to reduce the risk of fire, do not allow debris, or
foreign matter to collect around the pump motor. Allow motor to cool prior to handling or performing maintenance.
The motor is equipped with an internal thermal protection circuit to guard against overheating. The maximum ambient
temperature for motor operation must not exceed rating on motor model plate.
Priming Pump
Release all pressure from filter, pump, and piping system; see the filter owner’s
manual. In a flooded suction system (water source higher than pump), pump
will prime automatically during suction and discharge valves are opened.
If the pump is located above the normal pool water level, remove ring and trap
assembly, and fill trap and pump with water. Clean and inspect O-ring; then
reinstall on trap cover. Replace trap cover assembly on trap, then rotate
clockwise to tighten cover.
NOTICE: Tighten ring and cover assembly by hand - do not use tools. Pump
priming time will depend on the vertical distance and length of the suction line.
The pump is designed to prime at 10 ft. or less. If the pump does not prime, make sure that all valves are open, and
that the suction pipe is submerged. Verify there are no leaks in the suction lines.
Routine Maintenance
The only routine maintenance needed is the inspection and cleaning of the trap basket. Debris or trash that collects in
the basket will choke off water flow through the pump.
Before attempting to clean the basket:
1. Stop pump, close valves in suction and discharge, and release pressure from system.
WARNING: Hazardous suction can trap hair or body parts, causing severe injury or death. Do not block suction.
2. Remove the ring and cover assembly by turning counter clockwise. If necessary, tap handles gently with a rubber
mallet.
3. Remove the basket and clean. Inspect holes in basket for blockage. Clean the basket with water and replace in
trap. Verify that the basket is oriented correctly in pump housing.
For Professional Technical Support call 1-844-242-2475 9
4. Clean and inspect lid O-ring; then reinstall the ring and cover assembly.
5. Prime the pump (see priming instructions).
Draining the Pump
A. Pump down water level below all inlets to the pool.
WARNING: To avoid dangerous or fatal electrical shock hazard,
turn OFF power to the motor before draining pump.
B. Remove the trap cover.
C. Drain the basket housing and pump housing through the drain
plugs
D. Clean the pump and basket, then replace cover assembly.
E. Be sure motor is kept dry and covered.
NOTICE: Tighten trap cover by hand only.
Storage/Winterizing:
WARNING: Explosion hazard. Purging the system with
compressed air can cause components to explode, with risk of
severe injury or death to anyone nearby. Use only a low pressure (below 5 PSI), high volume blower for purging the
pump, filter, or piping.
For outdoor/unprotected installations:
1. Enclose entire system in a weather proof enclosure.
2. To avoid condensation/corrosion damage, allow ventilation; do not wrap system in plastic.
3. Use a 40% propylene glycol/60% water solution to protect pump to -50°F (-46°C).
NOTICE: Allowing pump to freeze will damage pump and void warranty!
NOTICE: Use only non-toxic antifreeze. Do not use automotive antifreeze. It is highly toxic and may damage plastic
components in the system.
Operation of Control Panel
This series of swimming pool pumps are equipped with human-machine
interface, which can display the current time， pump start and stop state,
current speed and working mode in real time. You can also set the working
mode and current time through the buttons on the panel, where the working
mode can be automatic or manual.
As shown in the figure below, the upper part is the LCD display area,
respectively shows:
1. The current time, as shown in the figure, is currently 12:00.
2. As shown in the figure, the current speed is 3300RPM and the gear is
HIGH.
3. Start and stop time period and gear in automatic mode, as shown in the
figure, the first start and stop time period in automatic mode is 8:00-
14:00, and the operating gear is HIGH.
4. Working mode. The mode is divided into MANUAL and AUTO, as shown
in the figure for MANUAL file.
5. Pump operation indication, impeller rotation indicates pump operation,
animation icon rotation speed will change according to the high, middle
and low three gears.
10 For Professional Technical Support call 1-844-242-2475
1. Pump operation mode
In the automatic mode,4 working periods can be set every day, and the rotation speed of the four working periods can
be set to different speeds, among which the rotation speed is adjustable 600RPM～3500RPM.If the current time is within
the period set by the user, the pump will work according to the start and stop time and the set rotation speed set by the
user. Under the automatic mode, the default startup time is high speed 3500RPM for 5 minutes. After 5 minutes, the
startup time will be automatically switched to the speed set by the customer.
In manual mode, the user controls the start and stop of the pump by pressing the start and stop button, and the speed
can be passed through the panel
,,,
three buttons to switch, can also go through “ ” “ ”button
to adjust the speed ,press the “ ”or “ ”button every time, speed increase or decrease 25RPM,adjustable range
is 600RPM～3500RPM.
LOW: 1200 MEDIUM: 2000 HIGH: 3500
Power on default manual mode
Press AUTO to start manuall
y
Put AUTO manual mode on again and stop
Press AUTO again
Press AUTO a
g
ain to close the auto mode
This manual suits for next models
1
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