JVC GR-DX106AG User manual

SERVICE MANUAL

2003/9

DIGITAL VIDEO CAMERA

8676220039GR-DX106AG

For disassembling and assembling of MECHANISM ASSEMBLY, refer to the SERVICE MANUAL No.86700 (MECHANISM ASSEMBLY).

Regarding service information other than these sections, refer to the service manual No.86740 (GR-DX95EX).

Also, be sure to note important safety precautions provided in the service manual.

GR-DX106AG M3D329

(No.86762)

AV & MULTIMEDIA COMPANY CAMCORDER CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan

VICTOR COMPANY OF JAPAN, LIMITED

WPC

Printed in Japan

SPECIFICATION

DIFFRENCE LIST

MODEL GR-DX95EX GR-DX106AG

IMAGE SENSOR 1/6" 800K 1/4" 1.33M

HORIZONTAL RESOLUTION 520LINES 540LINES

LENS SPECIFICATION F1.6-2.4 f=2.7-43.2mm F1.8-2.4 f=3.8-38mm

OPTICAL ZOOM RATIO 16x 10x

TOTAL ZOOM RATIO 700x 800x

LCD MONITOR 3.0 INCH 2.5 INCH

BODY COLOR Silver Silver&Blue

AC ADAPTER AP-V13E or AP-V11E AP-V13A

PERI-RCA ADAPTER YES NO

CONVERSION PLUG NO YES

MEMORY CARD MMC 8MB SD 8MB

(No.86762)5-1

PARTS LIST

SAFETY PRECAUTION

Parts identified by the symbol are critical for safety. Replace only with specified part numbers.

BEWARE OF BOGUS PARTS

Parts that do not meet specifications may cause trouble in regard to safety and performance. We recommend that genuine

JVC parts be used.

1. EXPLODED VIEW

1.1 PACKING AND ACCESSORY ASSEMBLY <M1>

The instruction manual to be provided with this product will differ according to the destination.

053

056

052

013

012

008

005

FINAL ASSY

<M2>

LABEL

(SERIAL)

LABEL

(SERIAL,

ACC.)

007

079

078

080

077

075

071

082

010

006

073

072

074

076

051

014

046

017

5-2(No.86762)

1.2 FINAL ASSEMBLY <M2>

PWB NAME

MAIN PWB ASS'Y

ASS'Y NAME

LOWER ASS'Y(F)

MECHA(A) ASS'Y

LOWER ASS'Y(F)

MECHA(A) ASS'Y

LOWER ASS'Y(F)

UPPER ASS'Y(G)

MIC ASS'Y

FRONT ASS'Y(G)

WIRE(FPC)NAME

BATT.TERM.

CCD

LOAD.MOTOR

DRUM MOTOR

SENSOR

R.ENC

CAPSTAN

SD PWB ASS'Y (CN301)

HEAD

CAMERA OPE

SUB OPE

MONI PWB

MIC WIRE

STROBE PWB

CN No.

CN101

CN102

CN103

CN104

CN106

CN107

CN108

CN109

CN110

CN111

CN112

CN113

CN114

CN115

Table.1 WIRE(FPC) CONNECTION TABLE

115 116 117

<M2> FINAL ASS'Y

PART NO.

SETTING TORQUE

OTHER SCREW

TABLE OF SETTING TORQUE FOR SCREW DRIVER

0.01N

0.07 _

+.m

0.01N

0.09 _

[J7C: Megapixel CCD MODEL]

PROCESSING J7C MIC WIRE.

PROCESSING MIC WIRE TO THIS AREA

WHEN BUILT IN OF FRONT ASS'Y(F).

THIS AREA DON'T BITE ON MIC WIRE.

THIS MIC WIRE PASS ON SPACER.

THIS MIC WIRE PASS OUTSIDE BKT(OP).

186

187

FINAL ASS'Y LYH20619

CLEANER ASS'Y LYH20615

CASSETTE HOUSING

LABEL(PUSH)

LABEL(HOUSING)

NOTE THE DIRECTION WHERE LABELS ARE STICKED.

184 189

183 188

185

190

MEMORY CARD

COVER(JIG CONN)

COVER(ADJ)

DUMMY BATTERY

RATING LABEL

LABEL SIDE

188 189

191

PART NO.

TAG

SETTING TORQUE

TABLE OF SETTING TORQUE FOR SCREW DRIVER

FIG. PROCESSING TAG

STRING IS CONNECTED

TO GRIP BELT.

A AFTER BERAKING INTO DOUBLE

FOLD PUT IN BETWEEN GRIP BELT

AND DUMMY(BATT.).

0.007N

0.069 +

111

112

124

127

123

132

104

131

122

125

120

121

HOLDER(DV/USB)

COVER(DV)

UPPER ASS'Y(G)

HOOK THIS PART BETWEEN COVER(DV) AND FRONT COVER ASS'Y.

(Refer to the Exploded

view for this part.) 115

108

116

110

109

AB2

<01> MAIN BOARD ASS'Y

MECHA BKT ASS'Y

SHIELD PLATE

BKT

(PRE-REC)

<M3> MECHANISM ASS'Y

NOTES

- OPEN CASSETTE CAVER AND ASSEMBLE UPPER ASS'Y(G) AND FRONT ASS'Y(G).

- PREVENT THE MOTOR FPC FROM ENTERING IN FERNALLY IN THE DRUM UPPER BASE.

- While assembling the SET, don't touch CLEANER ROLLER portion of MECHA ASS'Y.

117

118

128

103

118

119

LOWER ASS'Y(F)

(Refer to the Exploded

view for this part.)

114

BRACKET(TOP)

FRONT ASS'Y(G)

(Refer to the Exploded

view for this part.)

113

130

106

133

MIC COVER

TOP COVER

102

129

126

134

(No.86762)5-3

1.3 LOWER ASSEMBLY(F) AND LOWER ASSEMBLY(G) <M2>

557

559

555

558

553

552

560

562

559

PART.NO

[J7C: Megapixel CCD MODEL] [For Non Megapixel CCD MODEL]

<M2> LOWER ASS'Y(F)

<M2> LOWER ASS'Y(G)

LOWER ASS'Y(F) LYH20622

BKT(OPJ7C)

OP F. ASS'Y

[J7C]

<03>

SD BOARD ASS'Y

VF ASS'Y(G)

LOWER ASS'Y(G)

MIC ASS'Y

CONCLUSION SCREW TORQUE TABLE

ALL SCREW

TORQUE

BE CAREFUL NOT TO TOUCH BY THE FINGER, AND BE CAREFUL

NOT TO BEND THE TERMINAL FPC OF CAMERA OPE UNIT.

(USE TWEEZERS OR FINGER STALL)

(COUNTERMEASURE OF MIGRATION)

(Refer to the Exploded

view for this part.)

(Refer to the Exploded

view for this part.)

(Refer to the

Exploded view

for this part.)

CONCLUSION SCREW TORQUE TABLE

0.009N

0.09 .m

561

567

568

570

[J7C: Megapixel CCD MODEL]

SPACER

SPACER(A)

SHEET(SHIELD)

SHIELD(CCD)

PROCESSING J7C OP ASS'Y.

BENT BENT

PASTE

PASTE SHIELD INSIDE FPC.

PASTE

PASTE ALONG THIS LINE.

PASTE SPACER

TO COVER FPC OF OP ASS'Y.

DRAWING FOR SPACER STICKING.

PASTE

SPACER IS NOT

PROTRUDED FROM

ARM BRACKET.

LESS THAN 1mm

516

520

523

511

517

LOWER ASS'Y(G) LYH20620

GRIP BELT

SHEET(BAT.FPC)

SPACER(A) CAP(GRIP BELT)

LABEL(C.COVER)

STICK ALONG

THE EDGE OF ARM.

DRAWING FOR SPACER STICKING.

PASTE SPACER AFTER ATTACHING BATT. TERMINAL.

PROCESSING STICKER.

SHOULD BE COVERED

TERMINAL PART.

SHOULD NOT BE

COVERED SCREW HOLE.

PROCESSING BATT. FPC

DON'T STICK OUT

BATT. FPC IN

ARM BRACKET.

PROCESSING CAP(GRIP BELT).

ATTACH

CAP(GRIP BELT)

THAT WIDTH IS WIDER

BECOME REAR SIDE.

ATTACHING

PROCESSING GRIP BELT.

1mm

518 518

SPACER(A) SPACER(A)

STICK ALONG

THE EDGE

OF ARM.

STICK ALONG

THE EDGE

OF ARM.

_1mm

514

PART.NO

ARM ASS'Y

BKT(S.COVER/VF)

FPC

BATT.TERMINAL <04>

SIDE OPE

BOARD ASS'Y

KNOB(DSC)

SIDE COVER ASS'Y

HOLDER

(G.OUTER)

E-CARD WIRE

CASS.COVER ASS'Y

CAMERA OPE UNIT

ANOTHER SCREW

SOLDERING

TORQUE

BE CAREFUL NOT TO TOUCH BY THE FINGER, AND BE CAREFUL

NOT TO BEND THE TERMINAL FPC OF CAMERA OPE UNIT.

(USE TWEEZERS OR FINGER STALL)

(COUNTERMEASURE OF MIGRATION)

0.07 m0.009N .

0.01N

0.12 +

508

513

507

513

503

515 519

515

502

509

510

515

512

506

505

504

522

514

521

5-4(No.86762)

1.4 UPPER ASSEMBLY(G) <M2>

601 610

602

609

604

612

606

605

611

607

616

617

<M2> UPPER ASS'Y(G)

D1 C2

MONITOR ASS'Y(G)

COVER(TOP/UPP)R

COVER(TOP/UPP)L

SUB OPE UNIT

MONI.LOCK ASS'Y

U.CASE ASS'Y

SPEAKER

PASTE

UPWARDS

SOLDERING

2 POINT

(Refer to the Exploded

view for this part.)

603

613

FRAME(UPPER) ASS'Y

UPPER ASS'Y(G) LYH20626

PROCESSING MONITOR FPC.

SOLDER

2 POINT

MOUNTAIN FOLDING

VALLEY FOLDING

MOUNTAIN FOLDING

VALLEY FOLDING

PROCESSING SUB OPE.

AFTER PASTING SUB OPE

PUSH TO THIS SLASH PART.

DON'T RUN A GROUND TO A LEVEL DIFFERENCE OF UPPER CASE.

SPACER(A)

PROCESSING SUB OPE FPC.

MOUNTAIN FOLDING

VALLEY FOLDING

DON'T STICK OUT

SPACER IN

SUB OPE FPC.

STICK TO U.CASE.

615

625

STICKER

+1mm

1mm

622

620

624

619 SPACER(A)

SPACER(A)

SHEET(SHIELD)

SHEET STICK ALONG

THE CORNER OF FRAME.

DON'T SEPARATE.

PASTE SPACER THIS CONVEX

IN UNDER SIDE.

SHOULD BE COVERED

THIS CONVEX.

DON'T BE SEEN SPACER OUTSIDE

OF UPPER CASE.

STICK SPACER THAT FPC

MAY BE PRESSED DOWN.

THESE HOLES CAN BE SSEN.

LESS THAN 0.5mm

DON'T STICK OUT SPACER

IN UPPER CASE

611

PART.NO

ANOTHER SCREW

TORQUE

CONCLUSION SCREW TORQUE TABLE

0.2 m0.01N .

0.08 0.01N

618

623

621

SPACER(A)

SHEET STICK ALONG

THE REINFORCEMENT

BOARD OF FPC.

DRAWING FOR SPACER STICKING.

PASTE SPACER

INSIDE BKT(UPPER).

STICK FPC SO THAT THERE

MAY BE NO CREVICE BET MEEN

THE HOLE OF IT IN THE RIGHT

SIDE OF THE HOLE RING.

THE SIDE OF THE

HOLE RING IS MET.

DON'T RUN A GROUND

OF UPPER CASE.

(No.86762)5-5

1.5 MONITOR ASSEMBLY(G) <M2>

<M2> MONITOR ASS'Y(G)

DETECT SWITCH

SOLDER

4 POINT

PROCESSING MONITOR FPC.

VALLEY FOLDING

MOUNTAIN FOLDING

MONITOR P. ASS'Y (3 INCH)

SPACER(A)

PUTTING OF SPACER(A).

THIS HOLE IS NOT

PLUGGED UP.

THE END OF PWB IS

NOT OVER FLOWED.

THE END OF PWB IS

NOT OVER FLOWED.

819

SOLDER

2 POINT

VALLEY FOLDING

MOUNTAIN FOLDING

809

808

SOLDER

3 POINT

840

814

815

PART NO.

OTHER SCREW

SETTING TORQUE

CONCLUSION SCREW TORQUE TABLE

+0.02N

0.2

0.01N

0.07 _

+.m

0.01N

0.055 m

NOTES

- SHOULD BE NO FLOATAGE, MISSING PARTS OF THE SCREW.

- BE GODS ALL-IN WHEN M.COVER ASS'Y IS BUILT IN OF FPC AND WIRE, ETC.

- SHOULD BE NO SCRATCHES, NO DUSTS AND OTHER ON COSMETIC COMPONENTS.

- SHOULD BE PASTE SYMBOL"804" OF THE REVERSE SIDE OF M.COVER.

LCD MODULE S.A.

MONITOR ASS'Y(G) LYH20625

LCD BKT(2.5INCH)2

SPACER(A)

1. PUTTING OF SPACER(A)

DON'T STICK OUT SPACER(A) IN LCD DISPLAY FACE.

MASKING AREA IN ENGRAVE LINE CETAINLY.

RANGE OF PUTTING

2. PUTTING OF LCD MODULE (2.5 INCH)

- PEEL OFF PROTECTION SHEET OF SPACER(A) ON LCD BKT2.

- CONFORM THAT LCD MODULE IS SUITABLE FOR POSITION OF

LCD BKT2 AND PUT TWO PARTS.

TURN UP

STICK ACCORDING

TO THE END OF

THIS LCD BKT2

818

817

818

820

821

806

810

805

802

807

816

813

HINGE UNIT ASS'Y

MONITOR CASE(2.5)

LCD BKT(2.5)1

LCD BKT(2.5)2

LCD MODULE

SPACER(A)

PASTE

803

815

812

814

804

BACK LIGHT

<06> MONITOR BOARD ASS'Y

I.SHEET(M.COVER)

M.COVER ASS'Y

PASTE

811

5-6(No.86762)

1.6 VF ASSEMBLY(G) <M2>

876

VF ASS'Y(G) LYH20621

FRAME(VF)2

EARTH SHEET

DRAWING FOR EARTH SHEET STICKING.

TURN TURN

PASTE

SHUOLD BE MATCHED KNOB

TO FULL LEFT SIDE.

(REFER TO THE CHART)

DIOPTER ADJUSTMENT CONTROL

860

870

868

869

862

864

863

866

865

867

871

CASE(VF) ASS'Y

STP RING

COMPRES.SPRING

GUIDE SCREW

LENS HOLDER ASS'Y

S.GUIDE ASS'Y

SHEET(LENS)

EYE CUP

V.ADJ.PLATE

S.PLATE

V.ADJ.KNOB

874

SPACER(A)

PROCESSING SPACER(A)

DON'T RUN A GROUND ON

THIS CONNECTOR.

B/W VF

871

GUIDE SCREW

<M2> VF ASS'Y(G)

VFBW BOARD ASS'Y

B.LIGHT CASE2

SHEET(DIFF)

SHEET(POLA)

CUSHION(LCD)3

LCD MODULE

LCD HOLDER2

FRAME(VF)2

SHEET HOLD

BLOW OUT AIR.

IN CLEAN BOOTH

BLOW OUT AIR.

PASTE TAPE TO LCD RESPECT,

AND PEEL OFF TAPE.

BLOW OUT AIR.

PASTE INSIDE THAT EXFOLIATION

PAPER'S COLOR IS TRANSPARENT.

875

861

872

GUIDE(OUTER) ASS'Y

E-CARD WIRE

852

857

856

855

858

854

859

854

853

PART.NO

CONCLUSION SCREW TORQUE TABLE

TORQUE

ALL SCREW 0.009N

0.09 m

(No.86762)5-7

1.7 FRONT ASSEMBLY(G) <M2>

PART NO.

<M2> FRONT ASS'Y (G) FRONT ASS'Y(G) LYH20627

COVER(C)

SPACER(A)

TABLE OF SETTING TORQUE FOR SCREW DRIVER

SETTING TORQUE

ALL SCREW

DRAWING(1) FOR SPACER STICKING. DRAWING(2) FOR SPACER STICKING.

PASTE FOR COVER

TO BOARD OF HOOD.

PASTE

INSIDE COVER(C)

PASTE SPACER(A) AFTER ATTACHING

THE CONDENCER OF STROBE PWB ASS'Y.

COVER(C) IS NOT

OVER FLOWED.

COVER(C) IS NOT

OVER FLOWED.

PROCESSING WIRE.

SHOULD MAKE CRAWL ON THE

SIDE OF THIS WALL.

DON'T OVERLAP THESE WIRE.

WIRE PASS TO BETTOM THIS STICK.

WIRE PASS TO UP THIS STICK.

PROCESSING SLACK OF WIRE TO THIS AREA.

0.009N

0.09 m

<07> STROBE BOARD ASS'Y

E-CARD WIRE

COVER(C)

COVER(JACK)

F.COVER ASS'Y

710

711

709

702A

702

707

708

705

706

703

5-8(No.86762)

1.8 OP F. ASSEMBLY AND OP BLOCK ASSEMBLY <M2>

(fig1)

(fig2)

(fig3)

CUT

<M2> OP F.ASS'Y

<M2> OP BLOCK ASS'Y [J7C: Megapixel CCD MODEL]

OP BLOCK ASS'Y LYH20156

OP F.ASS'Y LYH20648

MAIN CASE

OP BLOCK ASS'Y [J7C]

SUB CASE

ZOOM MOTOR

FOCUS

MOTOR

OPTICAL LPF

SPACER RUBBER SHEET

<02>

CCD BOARD ASS'Y

CCD BASE ASS'Y

CCD PWB

FPC

OPTICAL LPF

SPACER RUBBER

SOLDERING

SHOULD BE PUT "CCD PWB" IN THE DIRECTION OF FIG.

208

281

208 209

209

234

244

IRIS

MOTOR

UNIT

0 -1mm

209

210

223 224

235

243

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