JTG JT300 User manual

JTG JT300
USER MANUAL


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Welcome to JTG!
Thank you for the confidence you
have shown in our brand by
purchasing this motorcycle designed
for Trial.
As a JTG user, you will enjoy a
product that offers innovation
where strictly necessary, without
excesses, incorporating
characteristics such as quality,
prestige and exclusivity.
Designed by off-road professionals
to offer comfortable and effective
service without forgetting a
competitive spirit, that will enable
you to experience the performance
of a winner, ready at your disposal.
JOTAGAS S.L. 2012

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JTG ADVISES YOU:
Please read this user manual carefully before using your motorcycle. In it you will find all the instructions necessary for correct
operation of the machine as well as for your own safety, enabling you to attain optimum maintenance and service life from the
very first day.
Please pay special attention to notes bearing these symbols:
In addition to the specific warning notes, this manual also contains other tips for better use of your motorcycle as well as better
adjustment and control of important features of the vehicle.
JTG reserves the right to modify this manual.
ATTENTION! This symbol refers to aspects which if ignored could cause damage to your motorcycle. Non-observance of
these warnings could render the guarantee void.
PRECAUTION! This symbol refers to aspects which if ignored could result in physical danger to the user.

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JTG RECOMMENDS:
In case of any doubt as to possible adjustments of your motorcycle, please follow the instructions contained
in this manual and/or contact an authorised JTG dealer.
Please read the information contained in this user manual and familiarise yourself with the features of your
vehicle before driving it at maximum power.
It is recommended to establish an initial running-in period of at least 8-10 hours for the engine to bed in,
during this period do not drive at high speed or full throttle. The first hours of use should be at moderate
speed only.
Fuel is highly inflammable. Take care when refuelling and always stop the engine first.
Before running the engine at high speed, it is important to have reached an optimum operating
temperature, especially when starting up the motorcycle or in low temperature conditions.
This motorcycle uses synthetic two-stroke oil mixed with 98-octane fuel in a 1% proportion. Do not use any
other type of lubrication without first consulting with an authorised JTG mechanic.
This motorcycle is designed to carry only one person; it is not permitted to carry a passenger.
For the longest possible service life, keep the motorcycle maintained according to the recommendations in
this manual.
This vehicle has been designed for safe riding, as long as the rider is equipped with the necessary safety gear
(Helmet, body protection, etc.). Take care and ride in a sensible manner.

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TABLE OF CONTENTS
Description of parts 7
Technical datasheet 9
Vehicle information 11
Starting and stopping the engine 12
The choke 12
Gear change 13
Fuel tap 13
Fuel tank 14
Tyres 15
Brakes 16
Steering lock 17
Side stand 17
Handlebar and instrument panel 18
Adjusting levers and the handlebar 19
Checking the oil level 19
Air filter 20
Sparkplug 21
Cooling system 22
Carburettor 23
Adjusting the tick over 24
Reed valve box 25
Transmission chain 25
Suspension 26
Swing arm 27
Maintaining the motorcycle 28
Speedometer 29
Torque values 33
Storage 34
Maintenance operations 35
Homologation 39
Troubleshooting 40

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DESCRIPTION OF PARTS
1- Clutch lever
2- Indicator, horn and stop
buttons
3- Brake lever
4- Accelerator
5- Radiator cap
6- Fuel tank cap
7- Starting pedal
8- Fuel tank
9- Radiator
10- Radiator drainage bolt
11- Sump oil level peep hole
12- Rear brake pedal
13- Engine breather
14- Fuel tap
15- Reed valve
16- Transmission chain
18- Gear change pedal

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19- Front fork
20- Spark plug
21- Silencer
22- Swing arm
23- Exhaust pipe
24- Water pump
25- Front mudguard
26- Front brake caliper
27- Ignition cover
28- Air filter cover
29- Carburettor
30- Centre stand
31- Rear sprocket
32- Speedometer
33- Front suspension adjustment
34- Footrests
35- Rear mudguard

9
TECHNICAL DATASHEET
CHASSIS
Type: Double beam with lateral suspension system and built-in fuel tank
TYRES
Front: 2.75 x 21" - 44 (160 kg) L
Rear: 4.00 x 18" - 52 (200 kg) - L
SUSPENSION
Front: TECH Hydraulic telescopic fork COM-EX Ø39 mm (175 mm travel)
Rear: V3 progressive system with OLLE mono adjustable shock absorber (175mm travel)
BRAKES
Front: Disc, Ø185 mm, 4-piston caliper
Rear: Disc, Ø150 mm, 2-piston caliper
ENGINE
Type: Two-stroke, single cylinder, reed valve admission directly to the engine block, liquid cooled.
Cubic capacity: 301.58 cc
Piston diameter: 80 mm
Stroke: 60 mm
Carburettor: DELLORTO PHBL26
Lubrication system: 1% mixture (1:100)
Ignition: Digital CDI HIDRIA
Spark plug: NGK BPMR6A
Generator: 12V / 110W
TRANSMISSION

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Type: 5-speed with hydraulically operated clutch.
Secondary transmission: Chain.
Gear ratios:
1st 3.000 (33/11)
2nd 2.571 (36/14)
3rd 2.187 (35/16)
4th 1.444 (26/18)
5th 0.889 (24/27)
Primary reduction 2.778 (75/27)
Final reduction 4 (40/10)
Total ratio (5th gear): 9.879
Transmission oil: 400 cc, type GEAR TRANS 0W75
DIMENSIONS
Overall height: 1160 mm
Overall width: 833 mm
Seat height: 650 mm
Wheelbase: 1180 mm
Fuel capacity: 2.7 litres
Dry weight: 64 kg
Table of contents
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