Jetmaster INTERNATIONAL GAS CONVECTOR BOX Assembly instructions
INTERNATIONAL GAS
CONVECTOR BOX
For Zero Clearance Installations
THIS MANUAL CONTAINS INSTRUCTIONS
FOR ASSEMBLY AND INSTALLATION
Please read this entire manual before you assemble,
install and use the International Gas Convector Box.
JETMASTER (VIC) PTY LTD
ACN 005 872 159 ABN13 659 821 337
444 Swan St. Richmond VIC 3121 PO Box 5051 Burnley 3121
Phone: (03) 9429 5573 Fax: (03) 9427 0031
TABLE OF CONTENTS
SAFETY NOTES 3
Before Installation ................................................................................................ 3
Important Safety Notes ..................................................................................... 3-4
Ventilation Requirements ....................................................................................... 5
PRODUCT INFORMATION 6
Identify Components ............................................................................................ 6
Dimensions ....................................................................................................... 7-8
ASSEMBLY 9
Zero Clearance Casing ................................................................................... 9-10
Assembly of Gather to Convector Box .............................................................. 11
Assembly of the Zero Clearance Casing & Convector Box ......................... 12-13
INSTALLATION 14
Frameout Into Room .......................................................................................... 14
Flush Wall Installation ........................................................................................ 15
Gas Convector Positioning ................................................................................ 16
Flue Installation ............................................................................................. 16-17
Gas & Power Connection .................................................................................. 17
Gas Burner Installation ...................................................................................... 17
Flue Termination ................................................................................................. 18
Summary taken from the gas installations Australian standards ...................... 19
How to fit Fascias ............................................................................................... 20
WARRANTY 21
For Service and Spare Parts contact Jetmaster on (03) 9429 5573.
3
SAFETY NOTES
Before Installation
The Gas Convector Box shall be installed only by authorised personnel in
accordance with the manufacturer’s installation instructions, local gas fitting
regulations, municipal building codes, electrical wiring regulations, and any other
statutory regulations.
Contact local building authorities about restrictions and installation inspections
that may be required. If in doubt contact your local dealer or Jetmaster’s head
office.
Important Safety Notes
• When installing the International Gas Convector Box for Zero Clearance
Installations and the Gas Burner, particular attention should be paid to fire
protection. If this Gas Convector Box is not properly installed a house fire may
result. To reduce the risk of fire, follow these installation instructions and the
Gas Burner installation instructions carefully.
• RISK OF FIRE! Do not burn materials inside this Gas Convector Box. This
is NOT a wood stove and has not been designed for this purpose. Burning
materials inside the Gas Convector Box can result in damage to the unit,
house fire and/or death.
• Comply with all minimum clearances to combustibles as shown in this manual
and in the Gas Burner installation instructions.
• Do not connect to any air distribution duct or system.
• Do not operate without fully assembling all components. Operating your
Gas Burner and Gas Convector Box without all the components properly
assembled will void your warranty and could present a serious safety hazard.
• An approved gas cowl with a minimum cross-section of 40,000 sq mm must
be fitted to the top of the flue or chimney.
• All open gas fires require fixed fresh air vents in the room. See page 5 for
ventilation requirements.
. . . continued next page
IMPORTANT - PLEASE NOTE
Failure of the gas fitter to install the appliance
as per manufacturer’s specifications and in line
with the Gas Code will void the warranty.
4
SAFETY NOTES
Important Safety Notes
• Air movement systems - A decorative gas log fire must not be installed
where the operation of any ventilation system, fan or air blower could under
any circumstances cause the air pressure to be less than atmostpheric at the
appliance, or otherwise adversely affect the operation of the appliance.
• Do not block or restrict chimney or flue opening.
• After installing the appliance, check that the chimney/flue system draws well.
• Jetmaster recommends that all gas fires be serviced every year.
• All gas units must be fitted by a licensed gas fitter.
• It is the responsibility of the gas fitter to follow the regulations set out in
the Gas Code that dictate the procedures to follow when installing a gas
appliance, particularly regarding gas pipe sizing and checking of pressures.
(see summary page)
• For installation of the gas burner, see instruction manual supplied with gas
burner.
. . . continued
IMPORTANT - PLEASE NOTE
Failure of the gas fitter to install the appliance
as per manufacturer’s specifications and in line
with the Gas Code will void the warranty.
5
SAFETY NOTES
Ventilation Requirements
ROOMS WITH GAS OPEN FIRES
REQUIRE FRESH AIR VENTS
AS PER GAS REGULATIONS
FOR EXAMPLE:
1 OFF: WOODFLOW VENT:
430mm
125mm
OR: 2 OFF VENTS REQUIRED:
125mm
270mm
Ventilation - An opening to outside with a minimum free ventilation area of 400
square centimeters shall be provided for each decorative gas log fire.
Note: The chimney in which the appliance is installed is not to be considered as
a ventilation opening.
6
PRODUCT INFORMATION
Identify Components
The Gas Convector Box for Zero Clearance Installation and Flue Kit components
are identified below:
Top
RH Side
Cover
Cone
LH Side
Screws
Supplied
Front
Rear
Outer Flue × 3
1.2m
Cowl
Inner Flue × 3
1.2m
Gather
Nut & Bolt × 2
Surround
Convector Bo
x
Knock Out Discs
A
B
C
7
PRODUCT INFORMATION
Dimensions
The following tables and diagram show dimensions of the Gas Convector Zero
Clearance Casing sizes available:
E
D
C
B
A
Gas Inlet
Model A B CCDE
900
1050
700
700
910
910
870
1020
425
425
700
850
1250 620 825 1220 425
1050
Model Inner Outer
Flue Size
1050
700
850
225
200
250
275
250
300
8
PRODUCT INFORMATION
Dimensions
The following tables and diagram show dimensions of International Gas
Convector Box:
Gather
Nut & Bolt × 2
Surround
Convector Bo
x
Knock Out Discs
A
B
C
Model A B C
800
950
345
345
650
650
700
850
1150 345 570
1050
9
ASSEMBLY
IGC Zero Clearance with 100mm Trim Installation Instructions
1. Bolt gather onto the top of the IGC,
using the bolts provided
2. Slide 100mm trim over the existing
50mm flange of the IGC.
3. Assemble the Zero Clearance
casing:
- The casing comes in two pieces.
Unfold the side panels of the
large piece so that they sit at 90
degrees to the central panel. This
forms the back and sides of the
Zero Clearance casing.Stand this
upright to create the body of the
casing. Fold down the tabs around
the top of the back and sides.
- Fold the second piece according to
the perforations, creating a top and
front panel, and a front lip.
- Place the top/front panel over the
sides and back of the casing. Line
up the holes and attach,using self-
tapping screws or pop-rivets.
4. Lift Zero Clearance casing over the
IGC and gather and attach using
three screws on each side.
5. The IGC Zero Clearance casing
with 100mm trim is now complete.
10
ASSEMBLY
Zero Clearance with UK Front Installation Instructions
Ensure that there is sufficient clearance
around the IGC and that the IGC is
sitting flush with the plaster,to allow
the UK front to fit flat and flush with the
plaster.
The frame must have a gap of minimum
75 mm from the hearth to allow the
convected air to circulatearound the
IGC.
The use of heat resistant plaster is
recommended but not a requirement.
1. Bolt gather onto top of the IGC, using
the bolts provided.
2. Slide the sub-frame over the existing
50 mm flange of the IGC.
3. Assemble the Zero Clearance
casing.
- The casing comes in two pieces.
Unfold the side panels of thelarge
piece so that they sit at 90 degrees
to the central panel.This forms the
back and sides of the Zero Clearance
casing. Stand this upright to create
the body of the casing. Fold downthe
tabs around the top of theback and
sides.
- Fold the second piece according to
the perforations, creating a top and
front panel and a front lip.
- Place the top/front panel over the
sides and back of the casing.Line
up the holes and attach, using self-
tapping screws or pop-rivets.
4. Lift Zero Clearance casing over the
IGC and gather and attach using
three screws on each side.
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