Jet Thruster D-010-07 User manual

This is a short manual for a

Jet Thruster installaon.

For more detailed informaon

see installaon manual D-010-07

Keep this manual and the D010-07 always on board

QUICK START

D-105-00

Modified date

Modified by

Checked by

Drawn date

Drawn by

0.20.20.20.03

0.03

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS

ANGLES IN DEGREES - TOLERANCES ±0.2mm ±0.5º - BREAK ALL EDGES

Ra 3.2

Weight in kg

Material/Size

Customer

Part No./Note

Reference

NOT

Scale

Scale:

1:10

: 16-11-2015

JT-90 position 2

Modified date

Modified by

Checked by

Drawn date

Drawn by

0.20.20.20.03

0.03

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS

ANGLES IN DEGREES - TOLERANCES ±0.2mm ±0.5º - BREAK ALL EDGES

Ra 3.2

Weight in kg

Material/Size

Customer

Part No./Note

Reference

NOT

Scale

Scale:

1:10

: 16-11-2015

JT-90 position 2

Modified date

Modified by

Checked by

Drawn date

Drawn by

0.20.20.20.03

0.03

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS

ANGLES IN DEGREES - TOLERANCES ±0.2mm ±0.5º - BREAK ALL EDGES

Ra 3.2

Weight in kg

Material/Size

Customer

Part No./Note

Reference

NOT

Scale

Scale:

1:10

: 16-11-2015

JT-90 position 2

+31786174968

The foundaon for a proper installaon:

- Correct Nozzle posion

- Pump under waterline

- Baeries adjacent to the pump

- Smooth hose roung

- Very short baery cables

Installaon preparaon

- Determine pump posion, nozzle posion & hose roung throughout the ves-

sel

-Clean all stainless steel & composite parts thoroughly with acetone or Brake

cleaner. Make sure all grease is removed from parts.

-Use Polyurethane Marine sealant (for example Sikaex 291i) for all connecons

Check the shelf life!

-Prevent damaging of stainless steel parts by ferro items (Tools)

Nozzle’s position needs

to be 90° to Center line of

boat.

Nozzle’s position 7-10 cm

below waterline & Parallel to

waterline

Batteries directly next to pump

Most Crical steps to meet!

See all other steps and meet them as well

Pump must be below waterline

1: Pump always under the waterline

- Prevent contact with bilge water

- Install pump- zinc- anode

- Keep space behind pump unit (Venlator cap)

- Ensure space besides the pump for baeries

2: Baeries directly next to pump

- Use Opma Yellowtop baeries

- Install baeries on waterproof plywood and install baeries and secure safely

- When necessary: install series-parallel switch on top the baeries

- Keep cable length to absolute minimum. Take notes of cable length for evaluaon

- Connect negave of baery 1 with negave of service baery. (Common ground)

- Use proper baery pole clamps

- Use proper and good-ng terminals

- Install baery pole caps

3: Nozzle posion

- Nozzles as far forward (or in the stern) of the vessel

- Topside Nozzle tube 7-10cm under the waterline

- Installaon of Nozzle horizontal

- Nozzle 90 degrees to be installed to center-line of the vessel

- Nozzle can be located slightly forward and a of each other (staggered)

- Use 45-degrees elbow only in case of a small bow secon

- For a wide bow: do not use 45-degree elbows but curve the hose instead

- Install and connect the zinc anode with the stainless steel parts

4: Clean all threaded parts before using PU sealant

7 CM

15-20 cm

90�

7 cm

125˚C

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

>25˚C

Hose max 60˚C

7 CM

15-20 cm

90�

7 cm

125˚C

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

>25˚C

Slang max 60˚C

7 CM

15-20 cm

90�

7 cm

125˚C

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

>25˚C

Hose max 60˚C

Step 1

Step 2

Step 3

- Clean all threaded parts with brake cleaner, dry it o with a clean paper towel

- Apply a good amount of PU sealant on both threaded parts before connecng them

- make sure the complete surface of thread is covered in PU sealant

- Remove any le over PU Sealant with the special wet wipes in the round can

- Aenon, the wet wipes are for removing aerwards the le over sealant. Do not clean upfront the

threaded parts with the wet wipes. This will cause the sealant not to bond and will cause leakage!!!

5: Water inlet and acces to shut o valve

- Ball valve must be easily accessible

- Inlet hose max 1 meter long, shorter always possible

- Installaon of water inlet may be possible from the side of the vessel

- Water inlet below waterline. Posion higher than pump is allowed

- Remove anfouling under ange

- Use supplied Stainless steel tool to twist water inlet into 90-degrees turn

6: Hose clamps and connecon:

- Use grease on the bolts

- Prevenon against corrosion (Vaseline spray)

7: Hose roung

7 CM

15-20 cm

90�

7 cm

125˚C

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

>25˚C

Hose max 60˚C

7 CM

15-20 cm

90�

7 cm

125˚C

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

>25˚C

Hose max 60˚C

Step 4

Step 5

Step 6

7 CM

15-20 cm

90�

7 cm

125˚C

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

Jet Thruster controller

Controls Pump unit Valve bow Valve Stern 12V

+ -

>25˚C

Slang max 60˚C

- Hoses may be above waterline

- Heat up hose with a electrical heat gun to be able to make a nice steady curve

- Cut hose to appropriate length with a sharp knife (do not saw). Cut coiled wire with pliers

- Prevent kinks of dents in hose

- Prevent damaging the hose (sharp parts in vessel)

- Aach hose to hull with bonding fasteners

8: Control panel in helm staon

- Use drilling template for installing control panel

- Glue front plate panel onto dashboard with exible marine sealant

9: Controller

- Preferably install controller near the switch panel

- Use the length of the valve cable (10m) and pump cable (5m)

- Connect controller with 12V Service baery (via switch panel)

- DO NOT change polarity of connecon cable! (will cause serious damage!)

- Check if connecters click with audible click

- Check dip-switch sengs for Single or Combi funcon (see next page)

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