Jegs 86004 User manual
User Guide for 86004
Generator
5250 Watt, Rated 4250 Watt
Table of Contents
1
Parts List...............................................................2
Introduction..........................................................3
Product Specifications......................................3
Customer Service .............................................3
Safety Rules.......................................................4-7
Safety Symbols....................................................4
Safety Instructions............................................4-6
Assembly.......................................................07-09
On/Off Switch & Choke........................................07
Packing List.....................................................07
Attaching Handle.............................................08
Attaching Wheels............................................08
Installing Leg Supports....................................08
Adding Oil.......................................................09
Adding Fuel....................................................09
Operation....................................................10-14
Grounding the Generator................................10
How to Start Engine.......................................10
Connect to an Electrical System......................10
How to Stop Engine.......................................11
Extension Cords...............................................12
Moving the Generator......................................12
Don’t Overload the Generator...........................12
Wattage Reference Guide...............................13
Power Management.........................................14
Cold Weather Operation..................................14
Maintenance..................................................14-18
Pre-Operation Steps........................................14
Maintenance Schedule....................................15
Changing Oil....................................................15
Check Spark Plugs..........................................16
Replace Air Filter..............................................16
Replace Fuel Filter...........................................17
Replace Spark Arrestor...................................17
Drain Carburetor.............................................18
Drain Fuel Tank...............................................18
How to Store..................................................18
Troubleshooting..................................................19
Diagram.............................................................20
2
Parts List 2
1On/Off Switch
2
3-in-1 Multifucntion Meter
(2) 120V Receptacles
120V 30 Amp RV Receptacle
Circuit Protectors
120V/240V 30Amp Twist Lock
Fuel Tank Vapor Vent
Oil Warning Light Indicator
Choke Lever
12V DC Output [For Batteries Only]
Fuel Valve [On/Off]
Grounding Connection
Recoil Starter Grip
Voltage Selector Switch
Air Filter
Handle
(2) Leg Supports
Fuel Tank
(2) Solid Rubber Wheels
6
7
8
9
15
16
17
18
19
10
3
4
5
11
12
13
14
5 6
7
8
9
10
11
12
1
3 4
13
14
16 19
17
18
15
Date of Purchase:
Model Number:
Serial Number:
3
Introduction
Safety Symbols
Thank you for purchasing this 5250 watt portable
generator from JEGS. This generator is designed to
give you years of reliable service when operated and
maintained as instructed in this manual.
Product Specifications:
This generator is an engine-driven, revolving field,
alternating current (AC) portable generator. It is
designed to supply electrical power to operate tools,
appliances, camping equipment, lighting, or serve
as a backup power source during power outages.
Indicates a hazardous situation which
could result in serious injury or death if
not avoided.
The emissions control system for this generator is
compliant with all standards set by the US EPA.
ModelSource 555-86002
Rated Wattage
Rated Voltage
Rated Frequency
Rated Ampere
Rated Output
Maximum Output
Displacement
Engine Type
Engine Oil Type
Engine Oil Capacity
Fuel Tank Type
Fuel Type
AC Output
Engine
4250W
120V/240V
60Hz
35.4A / 17.7A
4.25kVA
5.25kVa
224cc
Single Cylinder,
4-Stroke, OHV
Air Cooled
SAE 10w30
20 oz / 0.6 L
4 gal / 15L
Unleaded
How to Contact Customer Service:
If you have questions regarding your purchase please
contact customer service at: 1.800.345.4545.
Save your original sales receipt and record the
following information below for service or warranty
assistance.
Toxic Fumes
Risk of
Electric Shock
Risk of Fire
Hot Surface
Risk of Explosion
Lifting Hazard
Safety Rules
The manufacturer cannot anticipate every possible
circumstance that the user may encounter hazards.
Therefore, the warnings in this manual, on tags,
and on affixed decals are not all-inclusive. To avoid
accidents, the user must understand and follow all
manual instructions and use good common sense.
WARNING!
Read and understand
this manual in its entirety
before operating this
generator. Improper use of this generator
could result in serious injury or death.
•
Using a generator indoors CAN KILL YOU
IN MINUTES!
• Carbon monoxide gas is a poisonous, odorless
gas that can cause headache, confusion, fatigue,
nausea, fainting, sickness, seizures, or death. If
you start to experience any of these symptoms,
IMMEDIATELY get fresh air and seek medical
attention.
•
Never use indoors, in a covered area, or in a
confined space, even if the doors and windows
are open.
•
Install a battery-operated carbon monoxide alarm
near bedrooms.
•
Keep exhaust this unit produces from entering a
confined area through windows, doors, vents,
or other openings.
•
When working in areas where vapors could
be inhaled, use a respirator rated for carbon
monoxide protection.
The engine exhaust contains chemicals
that can cause cancer and birth defects.
To reduce the risk of serious injury, do
not attempt to lift the generator alone.
Never exceed the generator’s wattage/
amperage capacity. This may damage the
generator and/or connected devices.
Never start or stop the engine with
electrical devices plugged into the
receptacles. Failure to do so could damage the
generator and/or connected devices.
Starter recoil and other moving parts can
catch on clothing, jewelry, and hair.
• Always wash hands after handling generator.
•
Check operating voltage and frequency of all
electrical devices prior to plugging into generator.
•
Always start the engine and let it stabilize before
connecting any electrical devices.
•
Disconnect all electrical devices before stopping
the engine.
• Do not wear loose clothing or loose gloves.
•
Remove jewelry or anything else that could be
caught in moving parts.
• Tie back hair, or wear protective head covering
to contain long hair.
Do not operate indoors or in a confined
space that prevents dangerous carbon
monoxide gas from dissipating.
The generator must be properly grounded
to prevent electrocution.
• Only operate the generator on a level surface.
• If connected to a structure, connect the ground
terminal to an appropriate ground.
4
Safety Rules Cont.
Keep away from flammable objects
and other hazardous materials.
• The fuel and its vapors used to power this unit
are highly flammable and could explode resulting
in serious injury or death.
• Never fill or drain fuel tank indoors.
•
Never overfill fuel tank. If fuel spills, move the
unit at least 30 feet away from the spill and wipe
up any remaining fuel on the unit before starting
the engine.
• Never smoke while operating or fueling this unit.
•
Never operate or store this unit near an open
flame, heat, or any other ignition source.
• Generator should be far away from buildings or
other equipment during operation.
• Keep engine free of grass, leaves, grease, and
other flammable debris.
•
When adding or draining fuel, unit should be
turned off for at least 2 minutes to cool before
removing fuel cap. If unit has been running, the
fuel cap may be under pressure, remove slowly.
•
To keep fuel from spilling, secure unit so it cannot
tip while operating or transporting.
•
When transporting unit, disconnect the spark plug
wire and make sure the fuel tank is empty with
the fuel shutoff valve turned to the off position.
Pull cord recoils rapidly and can pull arm
towards engine faster than you can let go
which could result in injury.
•
To avoid recoil, pull starter cord slowly until
resistance is felt, then pull rapidly.
Avoid touching hot areas of this unit.
• Only operate the generator on a level surface.
• If connected to a structure, connect the ground
terminal to an appropriate ground.
This generator produces high voltage
which may result in burns/electrocution
causing serious injury or death.
•
Never handle the generator, electrical devices, or
any cord while standing in water, while barefoot,
or when hands or feet are wet.
•
Always keep the generator dry. Never operate
generator in rain or under wet conditions.
• Use a ground fault circuit interrupter (GFCI) in a
damp or highly conductive area, such as metal
decking or steel work.
•
Never plug electrical devices into generator hav-
ing frayed, worn, or bare wires. Never touch bare
wires or contact receptacles.
•
Never permit a child or unqualified person to
operate generator. Always keep children a
minimum of 10 feet away from the generator.
• If using the generator for backup power, notify
the utility company.
•
If connecting generator to a building’s
electrical system for standby power, you must use
a qualified electrician to install a transfer switch.
Failure to isolate the generator from the power
utility could result in serious injury or death to
electric utility workers.
Never modify this unit in any way or
modify governed engine speed.
•
Increasing the governed engine speed is
dangerous and can result in personal injury and/
or damaged equipment.
•
Decreasing the governed engine speed adds an
excessive load and can damage the equipment.
•
This generator will supply the correct rated
frequency and voltage only when operating at
the preset governed speed.
5
Only use as intended. Used incorrectly
serious injury or death could result.
• Do not bypass any safety device. Moving parts
are covered with guards. Make sure all protective
covers are in place.
•
Never transport or make adjustments to this unit
while it is running.
• Never insert objects into cooling slots.
Never operate this unit if there are any
broken or missing parts.
•
Improper treatment of this generator can shorten
it’s life.
•
Always repair this unit as specified in this manual.
•
Shut generator off if electrical output is missing,
unit vibrates excessively or begins to smoke,
spark, or emit flames.
Safety Rules Cont.
6
7
Assembly
Unpacking
1. Place box on a level surface.
2.
Remove all items from box except the generator.
Make sure all items listed on the packing list are
included and not damaged.
3. Cut down the sides of the box being careful to
avoid hitting the generator.
4.
Leave generator on box to install wheel assembly.
Packing List
Check all loose parts to the following list. Contact
your dealer if any loose parts are not included.
Description
Generator
Operator’s Manual
Spark Plug Wrench
Funnel
Handle
Handle Basket
Handle Clip
Screw
Nut
Wheels
Axles
Washers
Cotter Pins
Support Leg
Screws
Nuts
Qty
1
1
1
1
1
1
1
4
4
2
2
2
2
2
2
2
8
Assembly Cont.
Attaching the Handle (Figure 1)
1. Parts needed:
• 1 Handle
• 1 Handle bracket
• 1 Handle clip
• 4 Screws
• 4 Nuts.
2. Install handle bracket to generator frame.
3. Attach handle to the bracket handle.
4. Install handle clip.
Figure 1
Attaching the Wheels (Figure 2)
1. Parts needed:
• 2 Wheels
• 2 Axles
• 2 Cotter pins
• 2 Washers
2.
Raise or tilt generator so you can slide the wheel
axle pin into the wheel, the washer, the wheel
mounting hole located on the side of the frame.
3. Secure the wheel assembly by reinserting a hair
pin through hole at the end of the wheel axle and
pressing until it locks into place.
4.
Repeat process on the other side of the generator
to install the second wheel.
Figure 2
Installing the Support Legs (Figure 3)
1. Parts needed:
• 2 Support legs
• 4 M8 screws
• 4 M8 nuts
2. Tip the generator 90º on end to gain access to
the bottom of the frame. Securely position props
underneath to support.
3. Line up holes on the support leg bracket to the
holes on the front of the generator frame.
4.
Attach the support leg using M8 screws (2)
and nuts.
Figure 3
Assembly Cont.
Adding / Checking Engine Oil (Figure 4)
1. Place generator on a level surface.
2. Insert a funnel into the crankcase dipstick hole
and carefully add 4-Cycle engine oil (SAE 10W-
30) to empty crankcase until oil reaches the outer
edge of the oil fill hole (crankcase dipstick hole).
3.
Be sure to replace dipstick before attempting to
start the engine.
4.
To check oil, set generator on a level surface,
wipe dipstick clean, then reinsert dipstick without
rethreading.
You must add oil before first operating
this generator. Check level every use.
• DO NOT use E15 or E85 fuel in this unit. It is a
violation of federal law, will damage the generator,
and void your warranty.
9
Figure 5
Figure 4
Adding Fuel (Figure 5)
1.
Set the generator outdoors away from windows
and doors.
2. Remove fuel cap.
3.
Insert a funnel into the fuel tank and carefully pour
gasoline into the tank until fuel level reaches 1
½ inches below the top of the neck. Be careful
not to overfill the tank to provide space for
fuel expansion.
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