jcb 1T-2 High Tip User manual
1
Site Dumper
1T-2 High Tip
Quick Start Guide
QUICKSTART.JCB.COM
2Please see operator manual for full details.
>
This Quick Reference Guide is to provide quick and simple information to the Operator
and does not include any health and safety aspects. In addition, because of our continual
development of machines, features described in this Quick Reference Guide may differ
from those on your machine. Nor errors and emissions be entirely ruled out.
>
This Quick Reference Guide DOES NOT replace the Operators Manual. You MUST
read ALL the disclaimers and safety and other instructions in the Operators Manual
before initially operating this product. Accordingly, no legal claims can be entertained on
the basis of the data, illustrations or descriptions in this Quick Reference Guide.
>
This machine should be operated by any person who isn’t appropriately qualified or
had the appropriate training.
>
Operation of this machine without periodic maintenance could cause it to malfunction.
For more information please contact your JCB Dealer.
Disclaimer
1T-2 High Tip Site Dumper 3
Intended use .......................................................................................................................................4
Top 5 safety tips ..................................................................................................................................5
Safety decals .......................................................................................................................................7
Machine transport ..............................................................................................................................9
Lifting points .....................................................................................................................................10
Layout & controls ............................................................................................................................. 11
Start-up sequence ............................................................................................................................14
Drive inhibit system ..........................................................................................................................15
Shutdown sequence .........................................................................................................................16
Maintenance position ........................................................................................................................17
Service/Maintenance.........................................................................................................................19
Access covers ...................................................................................................................................22
Fluids & lubricants .............................................................................................................................23
Lubrication points .............................................................................................................................24
Tyre pressures & torque values .........................................................................................................26
Dimensions ......................................................................................................................................29
Troubleshooting / faqs ......................................................................................................................31
Index
4Please see operator manual for full details.
General
> Machine Type – Front Tip – High Tip
> Self-propelled, seated operator, wheeled machine with an open body, which transports and dumps
or spreads material
> Steered through an articulating chassis, oscillating centre joint with an elevated high tipping skip function
Intended Use
> The machine is intended to be used in normal conditions for the applications and in the
environmental condition as described in the operators manual
> Essentially used for carrying free flowing materials from excavations or demolitions and general site
building activities. Loading is performed by other machines or equipment
> When used normally the machine transports and discharges various free flowing materials from its
integral dumper body
> The machine is not intended for use in mining and quarrying applications (other than for light yard
cleaning operations), in demolition activities, forestry, any use underground, or in any kind of
explosive atmosphere
> If the machine is to be used in applications where there is a high silica concentration, risk due to
materials containing asbestos or similar hazards, additional protective measures such as the use of
PPE (Personal Protective Equipment) may be required
> The machine should not be operated by any person who does not have an appropriate level of
qualification, training or experience of use of this type of machine
> Prior to use of the machine, its suitability (size, performance, specification etc.) should be considered
with regards to the intended application and any relevant hazards that may exist
Intended use
1T-2 High Tip Site Dumper 5
Top 5 safety tips
Activity/Risk Advice
Overturn It is imperative that lap belts are worn at all times during operation
with the ROPS frame in upright position. In the event of an overturn the
operator should ensure hands remain braced on the steering wheel.
In the event of an overturn do not start the engine or attempt to
upright the machine as this can cause significant costly damage.
Please contact the hirer or JCB dealer.
Slopes The maximum safe working angle is 18% (1 in 5 or 10.2°). This is
referenced in the operator’s manual and decal at the rear of the skip.
The general rule on slopes should always be ‘weight to the sky’, the
heavy end of the dumper should generally be uphill.
7
6Please see operator manual for full details.
Top 5 safety tips
Activity/Risk Advice
Driving Ensure the dumper body is lowered during travel, particularly if driving
on a slope. It is recommended to travel to a tipping point with the skip
down before lifting/tipping.
Stopping Ensure the direction control stalk is left centrally in the neutral position
with the park brake rocker switch engaged when the machine is not
required to travel. Do not leave the machine parked on a slope/gradient
over 25% (14 degrees).
Loading Do not load above the max fill line, parallel with the top of the skip.
This could impede visibility and cause the machine to become unstable.
The operator should dismount and stand clear of the machine while
being loaded.
1T-2 High Tip Site Dumper 7
Fig 1
Fig 2 Fig 3
Safety decals
8Please see operator manual for full details.
Safety decals
Item Description
A Warning. Read the Operator’s Manual before you operate the machine.
B Falling hazard. Do not ride in load bay.
CPressure hazard. Stop the engine, remove the starter key and consult the Service Manual before
you complete any service or maintenance work.
D Stability hazard. Ensure the load is within the capability of the machine. Read the Operator’s Manual.
E Warning. Crush hazard. Wear seat belt.
G Warning. Trailer towing forbidden.
HWarning. Crush hazard. Operate with the ROPS (Roll-Over Protective Structure) frame in the
upright position where a risk of rollover exists.
J Warning. Crushing of whole body. Do not operate the controls from outside of the machine.
K Warning. Crushing of whole body. Keep a safe distance.
L Crushing of whole body. Insert the articulated frame lock during maintenance and shipping.
M Warning. Crushing of whole body. Keep a safe distance from machine.
NCrushing of whole body. Insert the boom support device before you complete any
service or maintenance work underneath the boom.
P Crush hazard, falling material. Stay a safe distance from machine.
R Warning. Hot fluid under pressure. Read the Operator's Manual.
S
Warning. Severing of hands and fingers. Keep clear of/do not reach into rotating parts.
Read the Service Manual.
T Explosion hazard. Remove sources of ignition.
U Warning. Burns to fingers and hands. Stay a safe distance away.
1T-2 High Tip Site Dumper 9
Fig 4
A 45° B 35°
Fig 5
Fig 7
Fig 6
Machine transport
A Tie-down decal
B Front tie-down points
C Rear tie-down points
A Locking pin and
stowage position
B Locking pin in
installed position
C Locking hole
D Articulation joint
10 Please see operator manual for full details.
Lifting points
Fig 8
A Lifting point
Lifting point decal
Table of contents
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