JBI Wire-O WOB3500 MK2 User manual
ALPHA/OM/1 ©JBI 2000
67 Rue du Docteur Blaizot
BP 134
61304 L’Aigle Cedex
France
Tel: +33 (0)2 33 842150
Fax: +33 (0)2 33 842151
JBI James Burn Int.
®
®
®
Binding Machine
Wire-O®, Lhermite®and
UniCoil®are registered
Trademarks of
James Burn International
Patent Pending
Operating
Instructions
(Modèle WOB3500 MK2)
Version : 200-240Vac 50/60Hz Single phase
Issue : 2
Serial number WOB2.211 onwards
(starting January 2009)
To: Installation Agent
After installing this machine, always
leave this manual on the machine
.
WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais
Section Title - Topic Section Page
Contents
Introduction Welcome 1
Contact addresses and telephone
numbers
2
1.Using your binding machine safely Safety information 1 3
Safety warning signs on you binding
machine
1 4
Safety Instructions 1 5
Handle heavy equipment properly 1 6
Wear safe clothing 1 6
Protect children 1 6
Keep safety labels clean and in good
condition
1 7
Be prepared for emergencies 1 7
A note to all employers 1 7
Keep this manual with the binding
machine
1 8
If you need this manual in any other
language
1 8
Warning signs on and around your
binding machine
1 9
2.Installation of your binding
machine
Installation of your binding machine 2 10
Choosing a location for your binding
machine
2 10
Floor plan 2 10
Power points 2 10
Unpacking your binding machine 2 10
Unpacking your binding machine
continued
2 11
Warning 2 11
Unpacking your binding machine
continued
2 11
Technical data 2 12
3.How to select the correct size of
Wire-O
Wire sizes 3 13
Using the following formulae 3 13
Example 3 13
Table of recommended maximum book
thickness
3 14
Table of punched holes for each paper
size
3 14
4.Running your Binding Machine Display opening : selection 4 15
Initialization 4 16
Work display (final) 4 16
Lifting and loading a Wire-O spool 4 17
Lifting and loading a Wire-O spool 4 18
Lifting and loading a Wire-O spool 4 19
Bring the wire to the spool unwinder 4 19
Wire feeding in the wheel 4 20
Wire adjustment 4 20
Wire modification 4 21
Reception adjustment
4 21
Contents
WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais
Section Title - Topic Section Page
5. Hanger feed using Hanger feed option 5 22
6. Henger spool installation Loading an hanger spool 6 23
7.Maintaining your binding machine General maintenance 7 24
Daily maintenance 7 24
Weekly maintenance 7 24
Annual maintenance 7 24
Ongoing maintenance 7 24
8. Spare parts Spare parts 8 25
9.Selling, transferring or disposing
of your binding machine
Selling or transferring your binding
machine
9 26
Disposing of your binding machine 9 26
10.Fault finding chart Fault finding chart 10 27
11.Technical data about your
binding machine
General data 11 29
Machine performance 11 29
Electrical data 11 30
Protection devices (fuses) 11 30
12.Amendments Issue no 1 12 31
13.Warranty James Burn International warranty 13 33
14. EC Declaration Declaration of conformity 14 34
Drawings – Circuit Diagram
Drawing no Title Page
No
0704-01-00 Glossary
0704-01-01 For supply 200-240 Vac
0704-01-02 Safety 24Vcc
0704-01-03 Board card 24V
0704-01-04 PLC inputs
0704-01-05 PLC outputs
0704-01-06 Sanyo card 3A-24Vcc : M1-M2-M3-M4
0704-01-07 Inverter book transport : M5 V : 200-240 Vac
0704-01-08 Inverter cutter assy : M6 : V : 200-240 Vac
0704-01-09 Inverter spool : M8 : V : 200-240 Vac
0704-01-10 Inverter closing : M9 : V : 200-240 Vac
0704-01-11 Terminal XB2-YB1
0704-01-12 Settling electric assy
Introduction
WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais
1
Thank you for purchasing a WOB3500 Binding Machine from James Burn International. This
instruction manual has been prepared to help you get the most from your new binding machine.
NOTICE
Read this manual carefully before installing your binding machine.
It is essential that you read all the instructions to ensure a safe and correct manner
for operating the machine.
This manual contains recommendations and instructions for installing, adjusting,
operating and maintaining your binding machine.
Failure to read this manual and operate the machine correctly could result in
damage to your equipment, or even personal injury.
This manual is a necessary and permanent part of your binding machine. Always
return the manual to its pocket holder, on the machine.
Note
This manual gives you general guideline for installing and operating your binding machine. It does not cover every
question you may have or cover every situation that can occur If in doubt please contact your supplier. Due to ongoing
efforts to improve the machine, James Burn International reserves the right to carry out changes to this machine.
The machine identification plate is found on the rear of the machine. ALWAYS confirm the serial number when
contacting James Burn International for spares or service.
If you have any questions about your Punching Machine or this manual, please contact your local
James Burn International agent or office shown below :
Your local James Burn International agent or office
1. Using your Binding Machine Safely
WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais
3
Safety Information
Learn to recognise safety information, and always follow recommended precautions and
safe operating practices.
This is the safety alert symbol:
When you see this symbol on your binding machine, or in this manual, be alert to the
potential for injury or property damage.
The manual uses the words DANGER, WARNING, CAUTION and NOTICE to accompany
the safety alert symbol. The words are defined as follows:
DANGER: You will cause severe personal injury or death if you ignore this
message.
WARNING:You may cause severe personal injury and/or substantial
damage to equipment or property if you ignore this message.
CAUTION: You may cause minor personal injuries or substantial damage to
equipment if you ignore this message.
NOTICE:This is important installation, operation or maintenance
information that should not be ignored.
1. Using your Binding Machine Safely
WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais
4
Safety Warning Signs on your Binding Machine
This section lists the safety warnings that you should be familiar with before you
install or operate your binding machine.
DANGER
Electrical shock hazard
DO NOT TOUCH THE CLOSING TOOLS IN
YOUR BINDING MACHINE.
Use a long screw driver or bar to clear jams in the
Closing Head.
Serious injury may occur if your fingers come into
contact with the closing tools while the machine is
operating.
NEVER PERFORM ANY REPAIR OR MAINTENANCE
ON YOUR BINDING MACHINE WHILE IT IS
OPERATING
Always remember to switch off the machine and
disconnect its electrical and air supply.
STOPPING THE BINDING MACHINE IN AN
EMERGENCY
Know where the emergency stop switch is located on
your binding machine.
The emergency stop switch is a red mushroom headed
push button, left side (respect to operator side).
1. Using your Binding Machine Safely
WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais
5
SHEAR HAZARD
Keep hands clear of Cutter. Turn power OFF before servicing.
Safety Instructions
DO NOT OPERATE THE BINDING MACHINE IF THE GUARDS ARE NOT
IN PLACE
All guards MUST be in place before you start the binding machine.
DO NOT ADJUST THE GUARD OPENINGS WHILE THE MACHINE IS
SWITCHED ON
Servicing must not be carried out with the machine switched ON.
DO NOT BYPASS THE INTERLOCK SWITCHES ON YOUR BINDING
MACHINE
Never use your binding machine unless the Interlock Switches are in proper
working order
1. Using your Binding Machine Safely
WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais
6
HANDLE HEAVY EQUIPMENT PROPERLY
Always handle heavy equipment with a suitable
mechanical lifting device.
Always position the weight of the machine on your lifting
device so that it is stable when lifted. Know the weight
of the equipment before attempting to lift it. (N.B. This
machine weighs 277kg (610lbs)
Never try to lift equipment that is heavier than the
maximum rating of your lifting device.
A minimum of 2 people is required when moving this
machine. The correct pallet and covers as supplied
should always be used.
WEAR SAFE CLOTHING
Secure all loose clothing - such as neckties or scarves
whilst operating your binding machine, and keep loose
hair tied back.
Safety footwear should always be worn when moving
this machine.
PROTECT CHILDREN
Keep children away from your binding machine. Never
allow children to operate your binding machine.
1. Using your Binding Machine Safely
WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais
7
KEEP SAFETY LABELS CLEAN AND IN GOOD
CONDITION
Do not remove any safety labels from your binding
machine. Keep all labels clean and legible. Replace
any missing or damaged labels.
BE PREPARED FOR EMERGENCIES
Be prepared for fires, injuries or other emergencies.
Keep a first aid kit and a fire extinguisher handy. Keep
emergency numbers of doctors, ambulance services,
hospitals and the fire department handy. Acquaint
yourself with the company fire procedure.
A NOTE TO ALL EMPLOYERS
Know your responsibilities as an employer.
Make sure your employees know how to operate the
binding machine safely and ensure they read this
manual.
Make sure your employees are aware of the safety
warnings displayed on the binding machine and
illustrated in this manual.
Make sure the binding machine is in proper working
condition. Unauthorised modifications may impair the
function and safety of the binding machine.
1. Using your Binding Machine Safely
WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais
8
KEEP THIS MANUAL WITH THE BINDING MACHINE
This manual is an important part of your binding
machine. Always keep this manual where it belongs -
with the binding machine.
IF YOU NEED THIS MANUAL IN ANY OTHER
LANGUAGE
If you need this manual in a language other than
English, contact James Burn International.
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