Jatco J-5000 SM-P User manual

Installation Instructions

JATCOEnvironmental Protection Tank

J-5000 SM-P

*INSTRUMENTATION GAS IS MANDATORY FOR SUPPLY GAS*

The JATCO Environmental Tank must be installed at a level which will allow the waste liquids to be

disposed of to gravity flow into the tank.

IMPORTANT: The top of the tank must be below the level of waste liquids tobe received.

Inlet and the outlet check valves are both teed from the same port near the bottom of the tank (end opposite

the sight glass). When facing this end, the inlet check valve is on the left (A) and the outlet check valve

is on the right (B).

The discharge should be piped directly to thestorage tank that is to receive the waste liquid. The discharge

may be teed into an existing flow line, provided that a high-pressure check valve (1000 psi) is installed to

prevent high pressure from returning to the discharge check valve on the JATCO tank.

The tank supply gas must have adequate volume and pressure. For best operation use 1” pipe for the tank

supply gas plumed as close to the tank as possible. Then reduce down to the tubing connection (C) on the

JATCO tank.

Supply gaspressure minimum (40psi)is connected to the bottom inlet of the level control valve (C)

this gaspressure must not exceed (75 psi) for normal operation. No pressure regulator is provided.

Gauge cock knobs are removed for shipping.

Depressing the manual dump plunger allows the operator to check function of the floatand level control

valve.When the plunger is depressed, the tank will cycle once and return to the automatic operation.

The plunger button should be returned to the extended position.

3-way pilot valve (G) is vented thru ¼” NPT port (H).

Liquid levels in the JATCO tank may be observed in the sight glass furnished as standard

equipment.

244 N.W. 111th St. • Oklahoma City, Oklahoma 73114 • 405/755-4100 • 405/755-4101 Fax

Service Guide

JATCO Environmental Tanks

J-5000 SM-P

*INSTRUMENTATION GAS IS MANDATORY FOR SUPPLY GAS*

Listed below are aseries of steps to follow if the JATCO tank fails to dump

properly.

The tank supply gas must have adequate volume and pressure. For best operation

use 1” pipe for the tank supply gas plumed as close to the tank as possible. Then

reduce down to the tubing connection (C) on the JATCO tank.

Step #1 besure there is an adequate supply of gas pressure (40-75 psi), to the inlet

connection on the float control valve. Ifthere is enough pressure at the inlet

connection, press down on the manual dump plunger. This should cause the tank to

dump, then vent when the cycle iscomplete. Ifthe JATCO tank fails to dump

manually, remove connector tubing topilot valve (G) to test for pilot pressure from

float control valve (D). If the float control valve is not sending pressure to pilot

valve when depressingmanual dump plunger (F),removal and or inspection of float

control will be necessary and proceed to step #2. Ifpressure is present but pilot

valve fails to operate, removal, inspection, and or replacement of the pilot valve may

benecessary.

Step #2 the side mount level controller hasvery few moving parts. Ifthe valve is

not operating properly, remove and inspect travel of float arm. If noobstruction is

visually present but the float arm does not travel freely then removal of float arm is

necessary. To remove float arm carefully drive float arm retaining pin out with a

hammer andpunch. Then inspect magnet and chamber for debris. Ifthere is no

obstruction with float arm assembly or tubing connections, replacement may be

necessary.

244 NW 111th• Oklahoma City, Ok. 73114 • 405/755-4100 • 405/755-4101 Fax

244 NW 111th • Oklahoma City, Ok. 73114 • 405/755-4100 • 405/755-4101 Fax

J-5000 SM-P

29”

9 ¼”

13”

17”

A. Inlet Check Valve 1" NPT

JM5005

B. Discharge Check Valve 1" NPT

JM5005

C. Supply Gas Inlet ½" Compression

(40-75 psi)

D. Liquid Level Control Valve

JM5011 SM-P

E. Pressure Relief Valve

JM5002-100

F. Manual Dump Plunger Assembly

JM5003

G. 3-Way Pilot Valve

JM5008x

H. Vessel Vent ¼" NPT

I. Gauge Cocks & Sight Glass

JM5009 & JM5010

No. Item# Description

1JM5001X 3-Way Micro Valve w/Mounting Plate

2JM5002 -100 ¼" SS Pressure Relief Valve 100 PSI

2JM5002 -200 ¼" SS Pressure Relief Valve 200 PSI

2JM5002 -100-IL ⅜" Stainless Steel In Line Pressure Relief Valve 100 PSI

2JM5002 -200-IL ½" Stainless Steel In Line Pressure Relief Valve 200 PSI

3JM5003 Manual Dump Plunger Assembly

3JM5003-G Greaseable Manual Dump Plunger Assembly

4JM5004 Stainless Steel Float Arm & Pivot Assembly w/Float

5JM5005 1" Check Valve

6JM5006 2" Stainless Steel Valve Body "Bull Plug"

7JM5007 10-Gallon ASME Code Vessel

8JM5008x ¼" Pilot Valve

8JM5008x-CK ¼" Pilot Valve Conversion Kit

9JM5009 SS Gauge Cock Set

10 JM5010 Red Line Gauge Glass

11 JM5011 Complete Float Control Assembly (Item #1, 3, 4, 6)

11 JM5011 SM-P Complete Float Control Assembly

11 JM5011 SM-P CK Complete Float Control Assembly Conversion Kit

12 JM5012 Complete Control Set (Item #1, 2, 3, 4, 6, 8)

12 JM5012 SM-P Complete Control Set

12 JM5012 SM-P 100 ABV Complete Control Set

12 JM5012 SM-P 200 ABV Complete Control Set 200 PSI

12 JM5012-200 Complete Control Set 200 PSI

13 JM5013 ⅜" x ¼" SS Inline Filter

No. Item# Description

1 SS JM5001x-SS 3 Way Stainless Steel Micro-Valve

8 SS JM5008x-100-SS ¼" Stainless Steel Pilot Valve

8 SS JM5008x-200-ABV ½" Stainless Steel 3 Way Ball Valve w/Actuator

8 SS JM5008x-SS-100-CK ¼" Stainless Steel Pilot Valve Conversion Kit 100 psi

8 SS JM5008x-200-ABV-CK ½" Stainless Steel 3 Way Ball Valve w/Actuator Conversion Kit

11 SS JM5011 –SS Stainless Steel Complete Float Control Assembly

12 SS JM5012 –SS Stainless Steel Complete Control Set 100 PSI

12 SS JM5012 -200-SS Stainless Steel Complete Control Set 200 PSI

J-5000-Box Insulated Box Only (not assembled)

STAINLESS OPTIONS

JATCO Inc.

J-5000cx & J-5000 SM-P Tank Parts

J-5000 SM-P

9 & 10

J-5000cx

244 NW 111th • Oklahoma City, Ok. 73114 • 405/755-4100 • 405/755-4101 Fax

WARRANTY

JATCO, Inc. warrants its products to be free from defects in materials and

workmanship, under normal use and service, for a period of one year from

the date of shipment. The sole liability and exclusive remedy is limited to the

repair or replacement, at the option of JATCO, Inc., of the product, or any

parts thereof, which upon examination by JATCO, Inc., disclose to its

satisfaction defects due to faulty material or poor workmanship, and which

defects are reported to JATCO, Inc., in writing, during the warranty period.

The warranty provision contained herein shall not apply to or cover any

defects resulting from normal wear and tear, unauthorized changes, repairs,

alterations or modifications to the product: or any other causes beyond the

control of JATCO, Inc.

JATCO, Inc. neither assumes nor authorizes any other person or business

organization to assume for it any other warranty or liability in connection with

the sale, use or operation of its products.

244 NW 111th • Oklahoma City, Ok. 73114 • 405/755-4100 • 405/755-4101 Fax

JATCO INC.

OPERATING MANUAL DISCLAIMER

Except as otherwise expressly provided in the “Warranty” section of this manual, JATCO, Inc.

does not warrant that the system or any of its components will work properly in all environments

or under all conditions and makes no warranty or representation, express or implied, with respect

to the quality, performance, merchantability, or fitness for a particular purpose of the system or its

components.

This operating manual is not intended as an installation guide for the product. This product is

intended to be installed by an installation specialist. For a list of such installation specialists please

contact JATCO, Inc. In the event the product is not installed by an installation specialist, the

warranty provided in the “Warranty” section of this manual shall not apply to any defects, damage,

or other failure of the product to properly function due to improper installation, and JATCO shall

have no liability whatsoever for any loss, damage, injury, cost, or expense of any nature arising out

of an installation of the product by anyone other than an installation specialist.

The information in this manual is subject to change without notice. JATCO, Inc. makes no

representations or warranties with respect to the contents of this manual. JATCO, Inc. reserves the

right to revise this manual and to make changes from time to time in the content hereof without

any obligation of JATCO, Inc. to notify any person of such revisions or changes. It shall be the

user’s responsibility to determine whether any changes or revisions to this manual have been

made. Neither JATCO, Inc. nor any of its directors, shareholders, officers, employees, or agents

shall be liable in contract, tort, or in any other manner whatsoever to any person for any loss,

damage, injury, liability, cost or expense of any nature, including without limitation, incidental,

special, direct, or consequential damages arising out of or in connection with the use of this

manual.

This manual is proprietary to JATCO, Inc. and no ownership rights in this manual or its contents

are transferred to the user. No part of this manual shall be used, reproduced, translated, converted,

adapted, stored in a retrieval system, communicated or transmitted by any means, for any

commercial purpose, including without limitation, sale, resale, license, rental or lease, without the

prior written consent of JATCO, Inc. Any product or component part names used in this manual

that are not property of JATCO, Inc. are the properties of the respective owners of such products or

component parts and each of JATCO, Inc. and the user acknowledge such ownership.

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