Janus 2000 User manual
1
www.janusintl.com
JANUS INTERNATIONAL GROUP LLC
135 JANUS INTERNATIONAL BLVD.
TEMPLE, GA 30179
PHONE 770-562-2850 / FAX 770-562-1991
2000 INSTALLATION GUIDE
Rev. Date: 5/27/2020 810014-0001
IMPORTANT INFORMATION
JANUS INTERNATIONAL DOORS MUST BE INSTALLED BY TRAINED ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL
PRODUCT SAFELY WITH PROPER KNOWLEDGE, TOOLS, SAFETY AND INSTALLATION EQUIPMENT. CAREFULLY READ
INSTALLATION INSTRUCTIONS. FAMILIARIZE YOURSELF WITH ALL INSTALLATION PROCEDURES, WARNINGS, CAUTIONS, AND
NOTES BEFORE ATTEMPTING TO INSTALL DOOR. JANUS INTERNATIONAL CORPORATION WILL NOT WARRANTY OR ACCEPT
RESPONSIBILITY FOR DOORS NOT INSTALLED PER THESE INSTALLATION INSTRUCTIONS.
O & M Manual
2
- IMPORTANT SAFETY INFORMATION -
•CAREFULLY READ INSTALLATION INSTRUCTIONS. FAMILIARIZE YOURSELF WITH ALL INSTALLATION
PROCEDURES, WARNINGS, CAUTIONS, AND NOTES BEFORE ATTEMPTING TO INSTALL DOOR.
•INSPECT RECEIVED DOOR ASSEMBLY FOR VISIBLE DAMAGE AND/OR COMPONENT SHORTAGES.
a. SHIPPING DAMAGE: FILE DAMAGE CLAIM IMMEDIATELY WITH FREIGHT CARRIER. SUPPLY DOOR
SUPPLIER WITH PHOTO DOCUMENTATION TO RECEIVE REPLACEMENT COMPONENTS.
b. PART SHORTAGE: IMMEDIATELY CONTACT DOOR SUPPLIER WITH PARTS SHORTAGE CLAIM. ORDER
NUMBER, DOOR MODEL, PHOTO DOCUMENTATION ARE ENCOURAGED TO EXPEDITE PROCESS.
c. INCORRECT PARTS: IF RECEIVED DOOR COMPONENTS AND PARTS DO NOT MATCH THOSE
REFERENCED IN THESE INSTALLATION INSTRUCTIONS, IMMEDIATELY CONTACT DOOR SUPPLIER.
•IF AT ANY TIME BEFORE OR DURING INSTALLATION YOU ARE UNFAMILIAR, UNCOMFORTABLE, OR
CONFUSED BY INSTALLATION PROCEDURES OUTLINED IN THESE INSTALLATION INSTRUCTIONS DO NOT
ATTEMPT TO INSTALL DOOR ASSEMBLY. IMMEDIATELY CONTACT DOOR SUPPLIER WITH
QUESTIONS/CONCERNS.
JANUS INTERNATIONAL DOORS MUST BE INSTALLED BY TRAINED
ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL PRODUCT
SAFELY WITH PROPER KNOWLEDGE, TOOLS, SAFETY AND
INSTALLATION EQUIPMENT.
- READ ALL WARNINGS BELOW -
•USE APPROPRIATE SAFETY EQUIPMENT TO AVOID SERIOUS INJURY.
•CLEAR FLOOR AT OPENING OF ALL DEBRIS BEFORE INSTALLING PRODUCT.
•USE APPROPRIATE LIFTING EQUIPMENT AND CORRECT LIFTING PROCEDURES TO AVOID DAMAGE,
SERIOUS INJURY OR DEATH.
•MOVING DOOR COULD RESULT IN DEATH OR SERIOUS INJURY. DO NOT CLOSE DOOR UNTIL DOORWAY IS
CLEAR.
•CONTROL THE SPEED OF THE DOOR DURING MANUAL OPERATION.
•DO NOT STAND OR WALK UNDER A MOVING DOOR.
•KEEP DOORWAY CLEAR AND IN FULL VIEW WHILE OPERATING DOOR.
•DO NOT PERMIT CHILDREN TO PLAY ON, NEAR, OR WITH DOOR, OR OPERATE DOOR CONTROLS.
•UNLOCK DOOR BEFORE OPENING DOOR.
•SENSING DEVICES ON MOTOR OPERATING DOORS SHOULD BE TESTED FREQUENTLY.
•VISUALLY INSPECT DOOR AND HARDWARE MONTHLY FOR WORN AND/OR BROKEN PARTS AND CHECK IF
DOOR OPERATES FREELY. DO NOT OPERATE A DOOR WITH A BROKEN SPRING.
•COMPONENTS ARE UNDER EXTREME SPRING TENSION COULD RESULT IN DEATH OR SERIOUS INJURY.
•DOOR MUST BE FULLY OPENED WHEN MAKING ADJUSTMENTS.
►Retaintheseinstructionsforreference.
►Operation&MaintenanceManualavailableviapdfdownloadatwww.janusintl.com
oruponrequest.
3
HANDLE WITH CARE - DO's & DON'T's
FAILURE TO ADHERE TO THE ABOVE CONDITIONS WILL RESULT IN PERSONAL INJURY OR
PRODUCT DAMAGE NOT COVERED UNDER JANUS INTERNATIONAL PRODUCT WARRANTY.
ALWAYS HANDLE PRODUCT WITH CARE, AND REVIEW ALL INSTRUCTIONS, WARNINGS, AND
NOTES BEFORE INSTALLING PRODUCT.
REVIEW DOOR ASSEMBLY AND GENERAL PARTS DESCRIPTIONS BILL OF MATERIAL FROM PAGE
4, FIGURE 1 TO FAMILIARIZE YOURSELF WITH COMMON PARTS OF ROLLING SHEET DOOR
ASSEMBLY.
DOOR ASSEMBLIES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT
TIME OF ORDER. JANUS INTERNATIONAL WILL NOT BE HELD RESPONSIBLE FOR OPENING
WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE SPECIFIED AT TIME OF ORDER.
DON'T's
• DO NOT - STAND ON PRODUCT.
• DO NOT - CLIMB ON PRODUCT.
• DO NOT - WALK ON PRODUCT.
• DO NOT - DROP PRODUCT.
• DO NOT - SLIDE PRODUCT ACROSS ANY SURFACE.
• DO NOT - THROW OR TOSS PRODUCT.
• DO NOT - SET OR STACK PRODUCT ON GRAVEL,
DEBRIS, OR UNEVEN SURFACES.
• DO NOT - ALLOW SHARP OBJECTS TO COME IN
CONTACT WITH PRODUCT.
• DO NOT - LEAVE PRODUCT UNSECURED WHILE IN
TRANSIT OR DURING INSTALLATION.
DO's
• CAREFULLY INSPECT ALL PRODUCT FOR
DAMAGE UPON RECEIPT.
• USE PROTECTIVE FOAM BETWEEN
PRODUCT AND ANY SURFACE OR OBJECT IT
MAY COME INTO CONTACT WITH WHILE IN
TRANSIT AND/OR STORAGE.
• WHEN SECURING PRODUCT FOR TRANSIT,
USE FOAM BARRIER BETWEEN PRODUCT
AND STRAPS, ROPES, ETC.
• CAREFULLY UNLOAD PRODUCT FROM ANY
TYPE OF CRATING MATERIAL ASSURING NO
CONTACT WITH FASTENERS OR SHARP
EDGES.
• CLEAR FLOOR AT OPENING OF ALL DEBRIS
BEFORE INSTALLING PRODUCT.
• SINGLE PERSON LIFTING OF PRODUCT
COULD CAUSE INJURY. USE ASSISTANCE
WHEN MOVING OR LIFTING.
• INSTALL PRODUCT WITH APPROPRIATE
LIFTING EQUIPMENT ASSURING A
PROTECTIVE BARRIER IS MAINTAINED
BETWEEN PRODUCT AND ANY SURFACE OR
OBJECT IT MAY COME INTO
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GENERAL BILL OF MATERIALS
ITEM DESCRIPTION / PART NUMBER ITEM DESCRIPTION / PART NUMBER ITEM DESCRIPTION / PART NUMBER
112" Spiral Barrel 7LH Comm. Bracket 13 Comm. Slide lock
21 5
16" O.D. Axle 8 Comm. Headstop 14 Tensioner
3Spring/Counterbalance Assembly 926 Ga. Corrugated Curtain 15 Stamped Axle Support
4LH, 16Ga, Comm. Guide 10 Astragal 16 Small Mounting Plate
5RH, 16Ga, Comm. Guide 11 Bottom Bar Assembly 17 ---
6RH Comm. Bracket 12 Comm. Step Plate 18 ---
FIGURE 1:
DOOR ASSEMBLY &
GENERAL PART DESCRIPTIONS
1
2
3
16
9
8
7
5
10
13
12
11
15
16
6
14
4
DOOR ASSEMBLY & GENERAL PART DESCRIPTIONS
5
HEADROOM REQUIREMENT
OPENING
HEIGHT
VERTICAL
HEADROOM
HORIZONTAL
HEADROOM
THRU 8'-0" 20" 20"
OVER 8'-0"
THUR 10'-0" 21" 21"
OVER 10'-0"
THRU 14'-0" 21 12"21"
OVER 14'-0"
THRU 20'-0" 22" 22"
SIDEROOM CLEARANCE REQUIREMENTS
OPERATION BACK OF
GUIDE
OUTSIDE OF BRACKET
TENSIONER END
OUTSIDE OF
BRACKET DRIVE END
OUTSIDE OF
HAND CHAIN
EACH END
OF AXLE
PUSH-UP 2-1/2" 4-1/8" 4-1/8" -- 7"
REDUCED
HAND CHAIN 2-1/2" 4-1/8" 4-7/8" 6-3/8" 7"
ELECTRIC 2-1/2" 4-1/8" 5-5/8" -- 7"
HEADROOM/SIDEROOM DIMENSIONAL REFERENCES
IMPORTANT NOTES:
• DIMENSIONS ARE REFERENCED FROM THE EDGE OF THE OPENING
•FOR CRITICAL FITS DUE TO REDUCED AVAILABLE HEADROOM OR SIDEROOM
CLEARANCES, CONSULT FACTORY
FIGURE 3: SIDEROOM CLEARANCE REQUIREMENT CHART
END OF
AXLE CLEARANCE
OUTSIDE OF
BRACKET
OUTSIDE OF
BRACKET
TENSIONER
END PUSH UP
NON-TENSIONER
END
HORIZONTAL
HEADROOM
END OF
AXLE CLEARANCE
FIGURE 2: HEADROOM REQUIREMENT CHART
EDGE OF OPENING EDGE OF OPENING
OPENING
HEIGHT
VERTICAL
HEADROOM
6
HEADER
LH JAMB
RH JAMB
FLOOR
STEP 2: MOUNTING PLATES
►If door will install to steel jambs, mounting plates for the door brackets are required and may be welded or bolted
to the jambs.
►Top of mounting plates should be located 10" above top of opening and be level with each other. Side of
mounting plates should be even with edge of opening. If opening width is off, adjust locations accordingly.
STEP 1: WALL OPENING
►Check wall opening width and height and verify these measurements against size of door to be installed.
►Verify that jambs are plumb.
►Check floor and header for level.
►Check for adequate side clearance at jambs and clearance above and at sides of header.
Check vertical and horizontal headroom requirements. See Figures 2 & 3 for minimum
requirements.
►Verify that the guide mounting surface on the jamb is flush.
►Make sure all parts required for installation are with the door.
FIGURE 4:
WALL OPENING
FIGURE 5:
MOUNTING PLATES
NOTE: LEAVE FLATS OF BOLT HEADS INVERTICAL POSITION. INSTALL WASHERS ONHEX NUT SIDEONLY
3-38" -16 X 1-14"
HEX HEAD BOLT
LH MOUNTING PLATE
HEADER
RH MOUNTING PLATE
6-12"
10"
JAMB EDGE
OPENING
WIDTH
OPENING
HEIGHT
LEVEL MOUNTING PLATES
7
FIGURE 6:
COMMERCIAL
BRACKETS TO GUIDE
FIGURE 7:
DRIVE END
(RH SHOWN \ LH OPPOSITE)
►Attach commercial brackets to guides, locating top surface of
bracket2"below top of guide. Use (2) 1/4" -20 x 5/8"
carriage bolts, (2) 1/4" - 20 serrated flange hex nuts
and (2) 1/4" flat washers per bracket for tensioner end
and the non-tensioner (drive) end. For push-up
operation. See Figures 6
►REDUCED HAND CHAIN DRIVE: Install drive bracket 2" from top of guide to top of bracket with two (2) each 1/4" - 20 x 1-3/4"
carriage bolts 1/4"- 20 serrated flange hex nuts and 1/4" flat washers. *Insert one (1) each 5/8" O.D.x 1/2" long spacer tube
between guide and bracket at each bolt location.
►ELECTRIC OPERATOR DRIVE: Install drive bracket 2" from top of guide to top of bracket with two (2) each 1/4" - 20 x 2-1/2"
carriage bolts, 1/4" - 20 serrate flange hex nuts and 1/4" flat washers. *Insert two (2) each 1- 1/2" O.D. x 3/4" long spacer tubes
between guide and bracket at each bolt location.
►PANTHEON MOTOR OPERATION: Install drive bracket 2" from top of guide to top of bracket. Position bracket 1-1/4" from
outside of guide to inside of the bracket. *No spacers are required for this application.
14" - 20 CARRIAGE BOLTS
TOP OF GUIDE
COMMERCIAL BRACKET
14" - 20 SERRATED HEX NUT
14" FLAT WASHER
*SPACER TUBE (SEE INSTRUCTION BELOW FOR OPTONAL DRIVES)
POSITION BRACKET 2"
FROM TOP OF GUIDE
TO TOP OF BRACKET
STEP 3: COMMERCIAL BRACKETS TO GUIDES
14" - 20 x 58"
CARRIAGE BOLTS
POSITION BRACKET 2"
FROM TOP OF GUIDE
TO TOP OF BRACKET COMMERCIAL BRACKET
14" FLAT WASHER
14" - 20 SERRATED HEX NUT
NOTE: DOOR DRIVE OPERATION MAY BE INSTALLED ON EITHER END OF DOOR ASSEMBLY.
8
►Attach brackets and guides to jambs using fasteners shown in Table 1.
►The guides should be mounted centered about the opening and spaced curtain width + 1" apart, measured from
back of guide to back of guide. Both guides must be plumb.
►Once both guides have been correctly positioned, attach them to the jambs using the appropriate fastener at each
hole location. See Table 1.
►Check top surface of brackets to verify they are level with each other. If they are not, loosen the bracket-to-guide
attachment fasteners and slide bracket(s) vertically until level. Tighten bracket to guide fasteners.
►Install three (3) bracket-to-jamb attachment fasteners for each bracket. See Table 1.
TABLE 1: WALL FASTENERS (included for jamb attachment for brackets and guides)
ITEM JAMB FASTENERS DRILL SIZE
BRACKETS STEEL 38 - 16 X 1 14" HEX BOLT AND NUT 716"
BRACKETS CONCRETE /
FILLED BLOCK
38" X 1 34" WEDGE-BOLT 38"
BRACKETS WOOD 38 - 7 X3" LAG SCREW -
GUIDES STEEL 14" X 14 1" TEKS SCREW -
GUIDES CONCRETE /
FILLED BLOCK
14" X 1-34" WEDGE BOLT 14"
GUIDES WOOD 14 X 10 X 2" LAG SCREW -
STEP 4: GUIDES AND BRACKETS TO JAMB
GUIDE MOUNTINGS ARE DICTATED BY APPLICATION AND JAMB TYPE.
See Pages 9 and 10. for appropriate mounting.
►STEEL JAMBS: 1/4" - 14 X 1". TEKS SCREW. SEE PAGE 9 FIGURE 8.
►MASONRY JAMBS: 1/4" X 1-3/4" WEDGE BOLT. SEE PAGE 9 FIGURE 9.
►WOOD JAMBS: 1/4" X 10 X 2" LAG SCREW. SEE PAGE 9 FIGURE 10.
WARNING!
DOOR CAN FALL IF BOTH BRACKETS ARE NOT SECURELY FASTENED TO THE JAMBS. ALL FASTENERS
ATTACHING BRACKETS TO JAMBS MUST FIT SECURELY INTO A STRUCTURAL MEMBER OR SURFACE. IF
DOOR FALLS, SERIOUS INJURY OR DEATH AND/OR DAMAGE TO DOOR CAN RESULT.
NOTE: DOOR ASSEMBLES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT TIME OF ORDER. JANUS
INTERNATIONAL WILL NOT ASSUME RESPONSIBILITY FOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE
SPECIFIED AT TIME OF ORDER.
9
CURTAIN
"4
1
4"
1
CURTAIN
FIGURE 8: STEEL JAMBS
- 14 X 1" TEK SCREW
CURTAIN
" WEDGE BOLT4
3
" X 1-
FIGURE 9: CONCRETE / MASONRY JAMBS
CURTAIN
14"" X 10 X 2" LAG SCREW
CURTAIN
FIGURE 10: WOOD JAMBS
CURTAIN
2-12"2-12"
2-18"2-18"
2-12"2-12"
2-18"2-18"
OPENING WIDTH + 5".
OPENING WIDTH + 5".
2-12"2-12"
2-18"2-18"
NOTES:
►Install guides and brackets with fasteners supplied.
►Install guides per mounting option detail that applies
to specific installation applications.
OPENING WIDTH + 5"
10
(3) 38-16 X 1-14
HEX-HEAD BOLT
(3) 38" FLAT WASHER
GUIDE MOUNTINGS (CONTINUED)
NOTE: DOOR CAN FALL IF BOTH BRACKETS ARE NOT SECURELY FASTENED TO THE
JAMBS. ALL FASTENERS ATTACHING BRACKETS TO JAMBS MUST FIT SECURELY
INTO A STRUCTURAL MEMBER OR SURFACE. IF DOOR FALLS, SERIOUS INJURY OR
DEATH AND/OR DAMAGE TO DOOR CAN RESULT.
FIGURE 11:
BRACKETS MOUNT TO STEEL
JAMBS VIA MOUNTING PLATES
(3) 38" LOCK NUT
(3) 38"FLAT WASHER
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