JABSCO 37202-2 User manual

Jabsco,

1 Kondelin Road, Cape Ann Industrial Park, Gloucester, MA 01930 USA

Tel: +1 978 281 0440 Fax: +1 978 283 2619

Jabsco,

Bingley Road, Hoddesdon, Hertfordshire EN11 0BU UK

Tel: +44 (0) 1992 450 145 Fax: +44 (0) 1992 467 132

Fluid Products Canada,

55 Royal Road, Guelph, Ontario N1H 1T1 CANADA

Tel: +1 519 821 1900 Fax: +1 519 821 2569

NHK Jabsco Co Ltd,

3-21-10, Shin-Yokohama, Kohoku-ku, Yokohama 222 JAPAN

Tel: +81 (0) 45 475 8906 Fax: +81 (0) 45 475 8908

Jabsco GmbH,

Oststraße 28, 22844 Norderstedt GERMANY

Tel: +49 (0) 40 53 53 73 0 Fax: +49 (0) 40 53 53 73 11

Jabsco Marine Italia S.r.l.,

Via Tommaseo, 6, 20059 Vimercate, Milano ITALY

Tel: +39 039 6852323 Fax: +39 039 666307

Warranty: All products of the company are sold and all services of the company are offered subject to

the company’s warranty and terms and conditions of sale, copies of which will be furnished upon request

Discover Jabsco at www.jabsco.com

Shower Drain and

Bilge Pump

Pompe de douche

et de cale

Duschbecken-

Entleerungs-und

Bilgenpumpen

Scolo per la doccia

e pompe di sentina

Douche -

en lenspompen

Duschavlopps-och

länspumpar

Bombas de carena y

de desagüe de

ducha

Bombas de Esgoto e

Drenagem de Ducha

Brusekabineaf

øbsog lansepumper

Suihkun

tyhjenysputki

ja tyhjennyspumput

Αποχτευση ντους

και αντλες σεντινν

Dus Suyu ve

intine Pompasi

ACCESSORIES

59400-0012 - 12 Volt

59400-0024 - 24 Volt

29290-1020 - 19mm (3/4")

29290-1000 - 25mm (1")

29290-1010 - 38mm (11/2")

Model No. 40

37202-2

Dimensions in mm

Model No. 43 - 12 Volt

Model No. 44 - 24/32 Volt

Shower

Drain and

Bilge Pump

●Quieter Running

●Constructed from

corrosion resistant materials

●Ignition protected to ISO8846 MARINE

●Meets BSEN 50081 (electro magnetic

compatibility) and ISO 8849 MARINE

(bilge pump standard)

●Dry Running

●Supplied Complete With Pumpguard

Specifications:

●720 lph (168 gph)

●Self Priming to 2 metres (61/2ft)

●Connections for 19mm (3/4") I.D. hose

INSTALLATION AND SAFETY

1. Fit pump in a dry position, as close as possible to the liquid

being pumped, where there is full access to the pump

for service.

2. Use 19mm (3/4") i.d. spiral reinforced hose (with a smooth

internal bore), or semi-rigid pipework systems.

3. Pipe runs should be as straight and as short as possible,

avoiding rising and dipping over obstructions.

4. Fit Pumpguard on inlet side of pump.

5. All marine pumps discharging overboard must be installed

with the overboard discharge well above both static and

heeled waterlines (Sailboats normally discharge through

the transom).

6. Motor cases may get hot. Prolonged contact during

operation may cause burns.

7. Do no use for pumping petrol, petroleum products, or fluids

with flash points below 37ºC.

Electrical Connections

Wire the pump in an independent circuit.

Refer to the diagram for wiring connections.

Refer to wiring table for fuse and wire size.

If installing with a two or three way master switch, ensure

that it has a minimum 10 amp capacity.

Wiring Diagram

Qty per repair kit

Key Description Qty Part No A B C D

01 Motor 12v 1 1

Motor 24v 1 1

02 Eccentric Drive 1 1

03 Bracket 1 50092-1000

04 Bearing 1

05 Con Rod 1 1

06 Diaphragm Plate 1 35688-0000 1 1

07 Diaphragm 1 50099-1000 1

08 Sealing Washer 1 1 1

09 Bolt 1 1 1

10 Diaghragm Ring 1 35778-0000

11 Valve Retainer 1 35816-0000 1

12 Valve Set 1 30005-0000 1

13 Body 1 50098-1000

14 Pulsation Dampener 1 37179-0000 1

15 Grommet 4 1

16 Foot 1 50094-1000

17 Cover 1 50093-1000

18 Grub Screw 1 1

19 Bolt 4 1 1

20 Lock Washer 2 2 2 1

21 Motor Screw 2 2 2 1

22 Nut 4 1 1

23 Screw 1 1

24 Pumpguard 1 46200-0000

Repair kits available

Kit Part No Description

A50095-1000 Major Service Kit

B50096-1012 Motor Kit 12v

C50096-1024 Motor Kit 24v

D50097-1000 Connecting Rod Kit

Battery

Fuse

Master Switch

Pump

35788-0000

MAINTENANCE

Remove pipework, remove four connecting bolts from

pump, remove motor bracket and diaphragm assembly.

Valve Replacement

Remove valve retaining plate, remove and replace valves

ensuring correct installation. Replace valve retaining plate.

Diaphragm Replacement

Unscrew bolt separating diaphragm assembly, reassemble

new diaphragm, diaphragm plate, washer and bolt onto

connecting rod.

Ensure the diaphragm is located centrally before reassembling

the motor, bracket and diaphragm onto the body.

Connecting Rod Replacement

Undo set screw, remove two motor mounting screws and pull

away from bracket and connecting rod assembly. Unscrew

bolt separating diaphragm assembly and connecting rod.

Reassemble diaphragm, diaphragm plate, washer, and bolt

onto new connecting rod. Mount motor onto bracket aligning

connecting rod assembly. Tighten set screw. Reassemble

diaphragm assembly and bracket onto body.

Pulsation Dampener Replacement

Remove pump mounting screws. Remove foot screw and

foot. Pull out and replace pulsation dampener positioning

the three ribbed cavity on the discharge side. Replace foot

and foot screw.

Winter Storage

Completely remove water from pump by removing

pipework, and running the pump until all the water is

expelled.

ALWAYS DISCONNECT PUMP FROM

POWER SUPPLY!

Battery

Fuse

Master Switch

Pump

Wiring Table

*Cable length is the total distance from the battery to the pump

and back to the battery.

Model No Fuse Size Cable Length * Wire Size

37202-2012 10 amp 0-7.6m (0-25ft) 2.5 mm2 (AWG#14)

7.6-15m (25-50ft) 4 mm2 (AWG#12)

37202-2024 5 amp 0-7.6m (0-25ft) 1 mm2 (AWG#18)

7.6-15m (25-50ft) 1.5 mm2 (AWG#16)

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