Item no. 10205032, Revision 00 3 ( 36 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual.......................................................4
1.2 Explanation of symbols used........................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle.........................................5
2.1.1 Optional accessories..............................................5
2.1.2 Documentation supplied.....................................5
2.2 Packaging of HF spindle.................................................... 6
3 Designated use 6
3.1 Permissible types of machining...................................... 6
3.2 Permissible materials..........................................................6
4 Safety instructions 7
4.1 Safe working.......................................................................... 8
4.2 Shutdown of HF spindle.................................................... 9
4.3 Installation and maintenance.......................................... 9
4.4 Modification and repair ..................................................... 9
4.5 Improper operation ............................................................9
5 Technical description 10
5.1 Connections of HF spindle .............................................10
5.2 Electrical connection ........................................................11
5.3 Cooling ..................................................................................11
5.4 Sealing air .............................................................................11
6 Technical Specifications 12
6.1 Dimensions ..........................................................................13
6.2 Technical data sheet (KL7003 , AC-Motor)................14
6.2.1 Performance Diagram........................................ 15
6.3 Wiring diagram...................................................................16
6.4 Motor protection PTC 160°C..........................................17
6.5 Speed sensor (digital differential magneto resistor)
..................................................................................................18
6.6 Air-borne noise emissions ..............................................18
7 Operating location 19
8 Installation 20
8.1 Installing the HF spindle..................................................20
8.2 Diameter of media supply line......................................21
8.3 Cooling water......................................................................21
8.3.1 Quality of cooling water.................................... 21
8.3.2 Setting the cooling.............................................. 21
8.4 Compressed air....................................................................22
8.4.1 Air purity classes (ISO 8573-1)..........................22
8.4.2 Setting the sealing air .........................................22
9 Commissioning 23
9.1 Running-in schedule..........................................................23
9.2 Daily start-up ........................................................................24
9.3 Shutdown signal .................................................................24
9.4 Commissioning after storage .........................................24
10 Tool change 25
10.1 manual tool change...........................................................25
10.1.1 Maximum tightening torques..........................26
11 Tools for high speed cutting 27
12 Maintenance 28
12.1 Ball bearings .........................................................................28
12.2 Daily cleaning.......................................................................28
12.2.1 Before commencing work .................................28
12.2.2 With every tool change ......................................29
12.3 In the case of storage.........................................................29
12.4 Monthly maintenance.......................................................29
12.5 Long periods of storage ...................................................29
12.6 Maximum storage time.....................................................29
13 Dismantling 30
13.1 Disposal and environmental protection ....................30
14 Service and repairs 30
14.1 Service partners...................................................................30
14.2 Malfunctions.........................................................................31
15 Warranty 34
16 Declaration of Incorporation 35
