INVT Goodrive100 Series User manual
INVT Goodrive100 inverters WWW.INVT..NL WWW.IKR-INDUSTRIES.NL
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INVT GD100 drive series.
Instruction Manual
INVT Goodrive100 inverters WWW.INVT..NL WWW.IKR-INDUSTRIES.NL
IKR Aandrijven en Besturen
www.ikr-industries.nl
Index.
INVT GD100 drive series..........................................................1
Instruction Manual....................................................................1
Index...............................................................................2
1 Safety Precautions .......................................................7
1.1 Safety definition.........................................................7
1.2 Warning symbols.......................................................7
1.3 Safety guidelines.......................................................8
1.3.1 Delivery and installation...................................................9
1.3.2 Commissioning and running...........................................10
1.3.3 Maintenance and replacement of components...............11
1.3.4 What to do after scrapping.............................................11
2 Product overview........................................................12
2.1 Quick start-up..........................................................12
2.1.1 Unpacking inspection............................................12
2.1.2 Application confirmation........................................12
2.1.3 Environment.........................................................13
2.1.4 Installation confirmation........................................14
2.1.5 Basic commissioning............................................14
2.2 Product specification ...............................................15
2.3 Name plate..............................................................19
2.4 Type designation key...............................................19
2.5 Rated specifications ................................................19
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2.6 Structure diagram....................................................20
3 Installation Guidelines ................................................22
3.1 Mechanical installation.............................................22
3.1.1 Installation environment.................................................22
3.1.2 Installation direction.......................................................24
3.1.3 Installation manner ........................................................24
3.1.4 Installation space...........................................................25
3.2 Standard wiring .......................................................25
3.2.1 Connection diagram of main circuit................................25
3.2.2 Terminals figure of main circuit.......................................25
3.2.3 Wiring of terminals in main circuit...................................27
3.2.4 Connection diagram of the control circuit.......................27
3.2.5 Wiring diagram of control circuit.....................................27
3.2.6 Input /Output signal connection figure............................31
3.3 Layout protection.....................................................31
3.3.1 Protecting the inverter and input power cable in short-
circuit situations......................................................................31
3.3.2 Protecting the motor and motor cables...........................32
3.3.3 Implementing a bypass connection................................32
4 Keypad Operation Procedure.....................................33
4.1 Keypad displaying...................................................37
4.1.1 Displayed state of stopping parameter...........................37
4.1.2 Displayed state of running parameters...........................37
4.1.3 Displayed state of fault...................................................37
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4.1.4 Displayed state of function codes editing .......................38
4.2 Keypad operation....................................................38
4.2.1 How to modify the function codes of the inverter............38
4.2.2 How to set the password of the inverter.........................39
4.2.3 How to watch the inverter state through function codes .39
5 Function Parameters..................................................39
6 Fault tracking............................................................137
6.1 Maintenance intervals............................................137
6.1.2 Cooling fan.........................................................141
6.1.3 Capacitors..........................................................142
6.1.4 Power cable........................................................143
6.2 Fault solution.........................................................143
6.2.1 Alarm and fault indications..................................144
6.2.2 How to reset.......................................................144
6.2.3 Fault history........................................................144
6.2.4 Fault instruction and solution..............................144
7 Communication protocol...........................................152
7.1 Brief instruction to Modbus protocol.......................152
7.2 Application of the inverter ......................................152
7.2.1 2-wire RS485...............................................................153
7.3 RTU mode......................................................................155
7.3 RTU command code and communication data
illustration....................................................................159
7.3.1 command code:03H.......................................................................159
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7.3.2 Command code:06H ......................................................................162
7.3.3 Command code 08H for diagnosis .................................................164
7.3.4 The definition of data address........................................................166
7.3.5 Fieldbus ratio values ......................................................................171
7.3.6 Fault message response................................................................172
7.3.7 Example of writing and reading ......................................................175
AppendixATechnical data.............................................................177
A.1 Ratings....................................................................................177
A.1.1 Capacity ........................................................................................177
A.1.2 Derating.........................................................................................177
A.2 CE...........................................................................................178
A.2.1 CE marking....................................................................................178
A.2.2 Compliance with the European EMC Directive...............................178
A.3 EMC regulations......................................................................178
A.3.1 Category C2 ..................................................................................179
A.3.2 Category C3 ..................................................................................179
Appendix B Dimension drawings....................................................180
B.1 Keypad structure .....................................................................180
B.2 Inverter chart...........................................................................180
Appendix C Peripherial options and parts ......................................182
C.1 Peripherial wiring.....................................................................182
C.2 Power supply...........................................................................183
C.3 Cables ..................................................................183
INVT Goodrive100 inverters WWW.INVT..NL WWW.IKR-INDUSTRIES.NL
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C.3.1 Power cables ..............................................................183
C.3.2 Control cables.............................................................183
C.4 Breaker and electromagnetic contactor.................185
C.5 Reactors...............................................................186
C.6 Filter .....................................................................187
C.7 Braking system.....................................................188
C.7.1 Select the braking components ...................................188
C.7.2 Placing the brake resistor............................................191
Goodrive100 inverters Safety precautions
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1 Safety Precautions
Please read this manual carefully and follow all safety precautions before moving, installing, operating and
servicing the inverter. If ignored, physical injury or death may occur, or damage may occur to the devices.
If any physical injury or death or damage to the devices occurs for ignoring to the safety precautions in the
manual, our company will not be responsible for any damages and we are not legally bound in any manner.
1.1 Safety definition
Danger:
Serious physical injury or even death may occur if not follow relevent
requirements
Warning:
Physical injury or damage to the devices may occur if not follow relevent
requirements
Note:
Physical hurt may occur if not follow relevent requirements
Qualified electricians:
People working on the device should take part in professional electrical and
safety training, receive the certification and be familiar with all steps and
requirements of installing, commissioning, operating and maintaining the
device to avoid any emergency.
1.2 Warning symbols
Warnings caution you about conditions which can result in serious injury or death and/or damage to the
equipment, and advice on how to avoid the danger. Following warning symbols are used in this manual:
Symbols
Name
Instruction
Abbreviation
Danger
Danger
Serious physical injury or even death may
occur if not follow the relative requirements
Goodrive100 inverters Safety precautions
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Symbols
Name
Instruction
Abbreviation
Warning
Warning
Physical injury or damage to the devices may
occur if not follow the relative requirements
Do not
Electrostatic
discharge
Damage to the PCBA board may occur if not
follow the relative requirements
Hot sides
Hot sides
Sides of the device may become hot. Do not
touch.
Note
Note
Physical hurt may occur if not follow the
relative requirements
Note
1.3 Safety guidelines
Only qualified electricians are allowed to operate on the inverter.
Do not carry out any wiring and inspection or changing components when the power
supply is applied. Ensure all input power supply is disconnected before wiring and
checking and always wait for at least the time designated on the inverter or until the DC
bus voltage is less than 36V. Below is the table of the waiting time:
Inverter module
Minimum waiting time
400V
0.75kW-15kW
5 minutes
Do not refit the inverter unauthorizedly; otherwise fire, electric shock or other injury may
occur.
Goodrive100 inverters Safety precautions
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The base of the radiator may become hot during running. Do not touch to avoid hurt.
The electrical parts and components inside the inverter are electrostatic. Take
measurements to avoid electrostatic discharge during relevent operation.
1.3.1 Delivery and installation
Please install the inverter on fire-retardant material and keep the inverter away from
combustible materials.
Connect the braking optional parts (braking resistors, braking units or feedback units)
according to the wiring diagram.
Do not operate on the inverter if there is any damage or components loss to the
inverter.
Do not touch the inverter with wet items or body, otherwise electric shock may occur.
Note:
Select appropriate moving and installing tools to ensure a safe and normal running of the inverter
and avoid physical injury or death. For physical safety, the erector should take some mechanical
protective measurements, such as wearing exposure shoes and working uniforms.
Ensure to avoid physical shock or vibration during delivery and installation.
Do not carry the inverter by its cover. The cover may fall off.
Install away from children and other public places.
The inverter cannot meet the requirements of low voltage protection in IEC61800-5-1 if the sea
level of installation site is above 2000m.
The leakage current of the inverter may be above 3.5mA during operation. Ground with proper
techniques and ensure the grounding resistor is less than 10Ω. The conductivity of PE grounding
Goodrive100 inverters Safety precautions
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conductor is the same as that of the phase conductor (with the same cross sectional area).
R, S and T are the input terminals of the power supply, while U, V and W are the motor terminals.
Please connect the input power cables and motor cables with proper techniques; otherwise the
1.3.2 Commissioning and running
Disconnect all power supplies applied to the inverter before the terminal wiring and
wait for at least the designated time after disconnecting the power supply.
High voltage is present inside the inverter during running. Do not carry out any
operation except for the keypad setting.
The inverter may start up by itself when P01.21=1. Do not get close to the inverter
and motor.
The inverter can not be used as “Emergency-stop device”.
The inverter can not be used to break the motor suddenly. A mechanical braking
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