InTest THERMOSTREAM ATS-515 User guide

Part Number:

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www.inTESTthermal.com

Tel: +1.781.688.2300

41 Hampden Road, Mansfield, MA 02048 U.S.A. LM02430

ATS-515, -525 & ATS-615, -625

THERMOSTREAM®

Interface & Applications

Manual

Revision A

January 2013

ATS-515, -525 & ATS-615 & -625 Interface & Applications Manual iii

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Table of Contents

Preface

To Our Customers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii-vi

inTEST Thermal Solutions Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii-vii

Before You Call. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii-viii

Chapter 1. Safety

Chapter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Chapter 2. System Overview

Chapter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

User/Owner Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Receipt of Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Unpacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Repackaging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Physical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Chapter 3. System Operation

Chapter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Section A. Interconnections (Cables and Hoses)

ATS-515 & -525 Interconnect Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Section B. System Startup and Shutdown

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Section C. Controls and Indicators

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Section D. ATS-515 & -525 Screens Overview

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Section E. ATS-515 & -525 Startup Screen

Air Purge and Compressor Delay Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Section F. TOP MENU Screen

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Section G. MANUAL OPERATION

Section Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

TABLE OF CONTENTS

iv ATS-515, -525 & ATS-615 & -625 Interface & Applications Manual

MANUAL OPERATION Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

MANUAL TEST SETUP Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

MANUAL OPERATION “RAMP/CYCLE” Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Section H. PROGRAM OPERATION

Section Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

PROGRAM OPERATION Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

PROGRAM TEST SETUP Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

PROGRAM OPERATION “RAMP/CYCLE” Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

Section I. SETUP OPTIONS

Section Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23

SETUP OPTIONS Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

COPY SETUPS Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

CALIBRATION CHOICE Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

DEFINE PARAMETERS Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

Section J. CONFIGURE SYSTEM

CONFIGURE SYSTEM Screen Detailed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

Section K. DIAGNOSTICS

DIAGNOSTICS Screen Detailed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Chapter 4. Remote Interfaces

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Section A. Remote Interfaces, Overview and Assumptions

Remote Interfaces Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Section B. Syntax

Syntax Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Section C. Command Processing

Command Processing Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Section D. Error Reporting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Section E. Maximizing Communications Throughput

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Section F. IEEE-488.2 Interface

Set: Bus Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Section G. Serial Interface

Serial Interface Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Serial Interface Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Serial Cables: 25 Pin, 9 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Section H. Remote Command Set

Remote Commands Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

IEEE Mandatory Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

RS-232C Serial Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Device Specific Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Section I. MCT Interface

MCT Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

MSDS Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

ATS-515, -525 & ATS-615 & -625 Interface & Applications Manual v

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Preface

The text of this publication, or any part thereof, may not be reproduced or transmitted in any

form or by any means, electronic or mechanical, including photocopying, recording, or

otherwise, without the prior written permission of Temptronic Corporation.

The software program contained within the THERMOSTREAM®System is protected by

compiling, disassembling, or reverse engineering to gain access to the program code.

Temptronic Corporation does not authorize any copy, change, or other use of this software.

Notice

Patents have been granted and/or patent applications are pending or are in process of

preparation on all our developments.

The material in this manual is for informational purposes and is subject to change without

notice.

Temptronic Corporation assumes no responsibility for any errors which may appear in this

manual

PREFACE

To Our Customers

vi ATS-515, -525 & ATS-615 & -625 Interface & Applications Manual

To Our Customers

This Manual The purpose of this manual is to help obtain the greatest return on your investment. inTEST

Thermal Solutions suggests that operators, supervisors, and technicians responsible for

operating and maintaining this equipment become familiar with the contents of these manuals

prior to using the equipment.

This manual instructs how to setup, operate and perform routine maintenance for the ATS-515, -

525 & ATS-525 & -625 THERMOSTREAM®Systems.

Other Manuals

in the Set Following is the complete list of manuals which make up this information set.

Manual Name Part Number

ATS-515, -525 & ATS-525 & -625 Interface and Applications Manual LM04030

ATS-515, -525 & ATS-525 & -625 Service Manual LM04040

. . . . .

PREFACE

inTEST Thermal Solutions Support

ATS-515, -525 & ATS-615 & -625 Interface & Applications Manual vii

inTEST Thermal Solutions Support

Introduction inTEST Thermal Solutions is committed to assisting end users and technicians to maintain

operational systems which are highly reliable. inTEST Thermal Solutions offers the following

support services.

Customer Training Formal technical training courses are available. The training courses cover the theory of

operation and the maintenance procedures for the System. For further information, contact the

inTEST Thermal Solutions Service Department.

Repair Service Temptronic maintains a fully equipped repair center at the factory plant for warranty and non-

warranty repairs. For further information on module and circuit board repairs, our exchange

program, and the availability of spare parts, contact the inTEST Thermal Solutions Service

Department.

Before returning any module or circuit board for repair, contact the inTEST Thermal Solutions

Service Department to obtain a return authorization (RA) number.

Spare Parts Electrical and mechanical replaceable parts for the System can be obtained through your local

inTEST Thermal Solutions representative, or directly from the inTEST Thermal Solutions

Service Department. When ordering, be sure to specify the:

• Quantity

• Temptronic part number

• Description

• Reference designation (if any)

• Complete model number and serial number of your system

For your convenience, Spare Parts Kits are available for different levels of service activity.

Technical Support Contact the inTEST Thermal Solutions Service Department by one of the following means:

ATTENTION

1. Please note that the 1.800 toll free telephone number is dedicated to Service Department

calls only. It is not possible to dial this number and to transfer to other departments within

inTEST Thermal Solutions.

2. The main telephone number, 781.688.2300, should be used for non-service related calls.

inTEST Thermal Solutions Technical Support

1.800.558.5080 Toll Free Telephone (service calls only)

service@inTESTthermal.com e-Mail Address

781.688.2302 Service FAX line

781.688.2300 Main Telephone line

PREFACE

Before You Call

viii ATS-515, -525 & ATS-615 & -625 Interface & Applications Manual

Before You Call

Introduction You can help us support your machine in timely fashion by having on hand specific

information when calling in:

• Software Version

• System Model Number

System Model

Number A modular system design allows the customer to select options or features as desired for a

given installation or application.

The System Model Number Designation, printed on the nameplate, reflects the configuration

at time of shipment as described below:

ATS-515, -525 & ATS-615 & -625 Interface & Applications Manual 1-1

LQ7(677KHUPDO6ROXWLRQV

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Safety

Chapter Overview

Introduction This chapter covers all the safety Warnings and Cautions for the ATS-515, -525 & ATS-615 & -

625 THERMOSTREAM®Systems.

In this Chapter This Chapter is divided into the following Sections:

Topic See Page

Warnings 2

Cautions 5

1SAFETY

Warnings

1-2 ATS-515, -525 & ATS-615 & -625 Interface & Applications Manual

Warnings

WARNING

WARNING: Refer to Accompanying Documentation

Electrical Hazard

WARNING: High Voltage, Electrical Shock Hazard

Hot Surface

WARNING: Hot Surface

Cold Surface

WARNING: Cold Surface

WARNING 1: The locations of potentially dangerous voltages and other hazards such as hot

surfaces or cold surfaces or compressed air/gases/vapors at high pressures are identified and

labeled on the equipment. Be careful to observe these warnings when installing, operating,

maintaining, or servicing the equipment. Observe all warnings given in this manual. Only use

the equipment for the intended usages specified by the manufacturer.

WARNING 2: The troubleshooting instructions contained in this manual can involve a

possible contact with electrical power at high voltages, compressed air at high pressures, and

refrigerants at high or vacuum pressures. These hazards can be injurious or dangerous to life.

Do not perform these instructions unless you qualify to do them.

WARNING 3: To avoid shock hazard, the equipment must be grounded with an adequate

earth ground per local electrical codes.

WARNING 4: When connecting thermocouple sensors to the Device Under Test (DUT),

electrically isolate the sensors to protect operators from contact with any hazardous voltages

which could be present at the DUT site.

WARNING 5: Parts inside the thermal head operate at extremely hot and cold temperatures

and are dangerous to touch. Do not perform any maintenance inside the thermal head until the

system is turned off. Wait until the head parts have reached a safe and stable temperature near

ambient.

WARNING 6: Keep your fingers out of the space between the thermal cap on the head and the

DUT site during the up/down motion of the System’s thermal head.

WARNING 7: Per SEMI S2-93A, energized electrical work (“Hot Work”) is specified by

Type as follows:

This manual suits for next models

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