Intermec PM4I User manual

Installation

Instructions

Serial/Industrial

Interface Kit

(for EasyCoder PF2i,

PF4i, PF4i Compact

Industrial, PM4i, PX4i

and PX6i)

Intermec Technologies Corporation

Corporate Headquarters

6001 36th Ave. W.

Everett, WA 98203

U.S.A.

www.intermec.com

e information contained herein is proprietary and is provided solely

for the purpose of allowing customers to operate and service Intermec-

manufactured equipment and is not to be released, reproduced, or used

for any other purpose without written permission of Intermec.

Information and speciﬁcations contained in this document are subject to

change without prior notice and do not represent a commitment on the

part of Intermec Technologies Corporation.

e word Intermec, the Intermec logo, Norand, ArciTech, CrossBar,

Data Collection Browser, dcBrowser, Duratherm, EasyCoder, EasyLAN,

Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under

license), InterDriver, Intermec Printer Network Manager, IRL, JANUS,

LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key,

Precision Print, PrintSet, RoutePower, TE 2000, Trakker Antares, UAP,

Universal Access Point, and Virtual Wedge are either trademarks or regis-

tered trademarks of Intermec Technologies Corporation.

roughout this manual, trademarked names may be used. Rather than

put a trademark (™ or ®) symbol in every occurrence of a trademarked

name, we state that we are using the names only in an editorial fashion,

and to the beneﬁt of the trademark owner, with no intention of infringe-

ment.

ere are U.S. and foreign patents pending.

Torx is a registered trademark of Camcar Division of Textron Inc.

Serial/Industrial Interface Kit Installation Instructions iii

Contents

1 Introduction

Description.................................................................................... 2

Printer Firmware ............................................................................2

Installation Kit...............................................................................2

2 Physical Installation

EasyCoder PF2/4i printers .............................................................4

EasyCoder PM4i printers...............................................................9

EasyCoder PX4/6i printers...........................................................15

3 Serial Interface

RS-232 Non-isolated ...................................................................20

RS-422 Isolated, Full duplex ........................................................22

RS-485 Isolated, Half duplex .......................................................24

4 Industrial Interface

Digital Opto In............................................................................28

Digital Opto Out.........................................................................29

Relay Out ....................................................................................30

iv Serial/Industrial Interface Kit Installation Instructions

Contents

Serial/Industrial Interface Kit Installation Instructions 1

1 Introduction

is chapter describes the Serial/Industrial Interface

Kit for EasyCoder PF2/4i-, PM4i-, and PX4/6i-series

printers.

2 Serial/Industrial Interface Kit Installation Instructions

Chapter 1 — Introduction

Description

is Installation Instructions booklet describes how to install a Serial/

Industrial interface board in an EasyCoder PF2i, PF4i, PF4i Compact

Industrial, PM4i, PX4i, or PX6i printer.

e installation instructions describes how to physically install the

interface board in a printer and how to conﬁgure the two serial commu-

nication ports.

is interface kit must only be physically installed by an

authorized service technician. Intermec assumes no respon-

sibility for personal injury or damage to the equipment if

the installation in performed by an unauthorized person.

Printer Firmware

e printer must be ﬁtted with Intermec Fingerprint v8.00 (or later).

For some combinations of two interface boards in EasyCoder PM4i and

PX4/6i printers, Fingerprint v8.30 (or later) is required. is kit does not

work with IPL. In Intermec Fingerprint, the serial ports are addressed as

"uart2:", "uart3:", "uart4:", and "uart5:" (communication channel #2,

#3, #7, and #8 respectively).

Installation Kit

e Serial/Industrial Interface Kit contains:

• One Serial/Industrial interface board ﬁtted with circuits and straps for

RS-232 non-isolated.

• One hexagonal spacer (only used for two interface boards ﬁtted in a

PM4i or PX4/6i printer)

• Two ﬂat cables

• is Installation Instruction booklet

e only tools required for the installation are #T10 and #T20 Torx

screwdrivers plus a small wrench.

Serial/Industrial Interface Kit Installation Instructions 3

2 Physical Installation

is chapter describes how to physically install

the Serial/Industrial Interface Kit in an EasyCoder

PF2/4i-, PM4i-, or PX4/6i-series printer.

Take precautions against electrostatic discharges,

for example by wearing grounded bracelets.

4 Serial/Industrial Interface Kit Installation Instructions

Chapter 2 — Physical Installation

EasyCoder PF2/4i Printers

• Switch oﬀ the printer and disconnect the power cord.

• Disconnect all communication cables.

• Remove the front/left-hand cover as follows.

e electronic compartment contains wires and compo-

nents with dangerous voltage (up to 380V). Make sure that

the printer is switched oﬀ and the power cord is discon-

nected before the left-hand cover is removed.

• Open the right-hand door.

• Using a #T20 Torx screwdriver, remove the three screws and lift the

cover up so it disengages the bottom plate.

• Swing out the rear part of the cover so you can disconnect the console

cable from the CPU board.

• Put the cover aside on a soft cloth or similar to avoid scratches.

Serial/Industrial Interface Kit Installation Instructions 5

Chapter 2 — Physical Installation

• Remove the two #T10 Torx screws that hold the interface cover plate.

Remove the cover plate.

• Save the cover plate for possible later use. Keep the screws.

• Remove the #T20 Torx screw ﬁtted on the hexagonal spacer at the

CPU board. Keep the screw.

• If reconﬁguration of the interface board is required, ﬁt or remove

circuits and straps according to the descriptions in Chapters 3 and 4.

• Attach the ﬂat cable included in the kit to connector J62 (marked

“EXP BOARD”) on the CPU board (see page 7).

#T10 Torx screw

Cover plate

#T10 Torx screw

6 Serial/Industrial Interface Kit Installation Instructions

Chapter 2 — Physical Installation

• Insert the interface board with the component side facing right, as

seen from behind.

• Attach the interface board to the printer’s rear plate using the two

screws left over when you removed the original cover plate.

• Using the #T20 Torx screw you previously removed, attach the inter-

face board to the hexagonal spacer on the CPU board.

• e kit contains two ﬂat cables. Connect the ﬂat cable with two con-

nectors to P1 on the interface board, see the next page.

Interface board

Component side

#T10 Torx screw

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