Intellitec Battery Guard 1000 User manual

53‐01130‐200RevA06/09/20

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INSTALLATIONGUIDE

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BatteryGuard®1000(RV‐C)

Partnumber:00‐01130‐000

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TheBatteryGuard®1000wasdesignedtomakeinstallationsimple.Withitsuniqueallinonedesign,Intellitecbrought

theelectronicstothesource,eliminatingadditionalwiringandsimplifyingtheinstallationprocess.TheBatteryGuard®

1000hasamountingplatedattachedwithtwomountingholeslocatedinthebackandusesautomotivestandard

connectorsforperipheralconnections.

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TheseinstructionscontainalltheinformationneededtohelpyouinstalltheBatteryDisconnect.Itisassumedthe

installerhasbasicskillsinelectricalwiring,mechanics,andcarpentry.Ifyouhaveanydoubtsaboutthesetechniquesor

instructionsconsultwithsomeoneBEFOREyouconnectawireorcutahole.

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WireDiagram1illustratestheprimaryconnectionsoftheBatteryGuard®1000.5/16”boltsareusedforthebattery

supplyandPrimaryLoadconnectionsandarecapableofsupporting100Aofcurrent.TheAuxiliaryLoadusesamale¼”

quickconnectandcansupplyupto2AofcurrenttotheAuxiliaryLoad.

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53‐01130‐200RevA06/09/20

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INSTALLATIONGUIDE

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ApplicationConnections:

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Signal Function ConnectionType

SwitchInput(GND) Userinputallowstheabilitytotoggleprimarydisconnectstate 0.25”QuickConnectFemale

AlarmOutput(VBAT) 350mAoutputindicatingdisconnectstateandlowvoltagecondition 0.25”QuickConnectFemale

Ground GroundsupplyforBatteryGuard1000 0.25”QuickConnectFemale

RV‐CNetwork RV‐Ccommunicationswithconstantbattery 4pinMolexMini‐Fit

SwitchedRV‐C RV‐Ccommunicationswithswitchpower 4pinMolexMini‐Fit

BatteryPositive BatteryPowerforPrimaryandAuxiliaryLoads 5/16”RingTerm

PrimaryLoad 100AmpDisconnectforPrimaryLoads 5/16”RingTerm

AuxiliaryOutput 2AmpDisconnectforAuxiliaryLoad 0.25”QuickConnectFemale

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RV‐CConnectors:

TheRV‐Cnetworkconnectionsuse4pinMini‐FitconnectorsandfollowstheRV‐Cstandardpin‐outconvention

describedinsection“2.1.4Connectors”oftheRV‐Cguideline.

PinNumber Description

1 CANH

2 CANL

3 SwitchedPS‐

4 SwitchedPS+

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PinNumber Description

1 CANH

2 CANL

3 PS‐

4 PS+

53‐01130‐200RevA06/09/20

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INSTALLATIONGUIDE

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LocatingtheBatteryGuard®1000Switch:

TheBatteryGuard®1000offersadirectswitchinputsignalthatallowstheusertotoggletheprimarydisconnectstate.

ThiscanbecomeveryusefuliftheRV‐Cnetworkweretoevergodownoriftheuserdoesnothaveaccesstotheother

controlmethods.Theswitchshouldbereadilyaccessiblebytheuser.Thisswitchnotonlycontrolsthestateofthe

batterydisconnectbutalsoprovidesindicationofthedisconnectstateandwhetherfaultshaveoccurred.Ensurethe

wallusedformountingtheswitchhasenoughclearancebehindittoallowcablesaccess.Typically,¾”to1”isrequired.

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(Dimensionsininches)

RECOMMENDEDPANELCUTOUT

MaxPanelthicknessshouldnotexceed0.3inches

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Note:DrawingdimensionsrefertotheswitchusedintheIntelliteckit(part#10‐01130‐000).

InstallingtheBatteryGuard®1000:

WARNING:Beforeproceeding,disconnectallsourcesofpower.Unplugtheshorepowercableandturnoffthegenerator.

Disconnectthebattery(s)negative(‐)terminal.

TheBatteryGuard®1000controlsarelaythatactsaselectro‐mechanicalswitchthatdisconnectsthebattery.Itshould

belocatednearthebatteryforwiringsimplicity.Wheninstalled,therelaywillbeinserted"in‐line"withthecable

comingfromthepositive(+)terminalofthebattery.Keepthisinmindwhenchoosingtheinstallationlocation.

WARNING:Topreventunwantedisolationwhenignitionsignalispresent,theBatteryGuard®1000looksattheRV‐C

networktodetermineitsignitioninhibitstate.Ensurethenetworkintegrationsupportsthe“ignitionswitchstatus”if

attachingoperationsafetycriticaldevices.Ifnot,itisrecommendedthatsafetycriticaldevicesbeonaseparatebranch

fromtheBatteryGuard®1000.

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53‐01130‐200RevA06/09/20

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INSTALLATIONGUIDE

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Whileholdingtherelayinplacenearthechassisbattery,markthelocationofthetwoholesfortherelaymountingbolts.

Settherelayaside,anddrilltwomountingholes.Beforeboltingtherelayinplace,routetheControlCablenearthe

mountingplace.Wheninstallinginanenginecompartment,besuretoprovidesufficientspaceforairflowtoallowfor

cooling.

ConnectingtheCables:

WARNING–Whenconnectingthebatterypositiveandprimaryloadwires,youmustusetwowrenchestotightenthe

nutsonthestud,onetoturntheoutsidenutandonetoholdthenutontheinsidefromturning.Thecopperstudmust

notturn,orrelayoperationmaybeaffected.

Locatethepositivebatterycableforthechassisbattery.Carefullycutthecableneartherelay.Stripthecableinsulation

backabout1/2"oneachendandcrimponthebatterycableterminalsdefinedintheApplicationConnectionstable.

Removekepsnutsfrombothcopperstudsandconnecttheterminalstothecopperstudsontherelay.It’simportant

thatthe“batteryfeed”and“primaryload”cablesgoestothestudsdefinedinWireDiagram1and2.

IfusingtheprovidedBatteryGuard®1000SwitchHarness,followWireDiagram2formatchingthewireharnesscolors

totheconnectors.

TheBatteryGuard®1000has2RV‐Cports.Oneoftheseportsprovidesconstantpowerwhiletheotherprovidesa

switchedpower.Theswitchpowerfollowsthestateoftheprimarydisconnect.Thisfeatureoffersamoreadvanced

networkmanagementoption.RefertoWiringDiagram2toensureproperconnectionoftheRV‐Cnetwork.

TheAuxiliaryoutputisa2ampovercurrentprotectedoutputthatisolatesatanindependentlowvoltagethreshold

fromtheprimarydisconnect.Thiscanbeusedtomaintainpoweroncriticaldevicesordevicesrequiredtobringthe

RV‐Cnetworkandloadsbackup.

Afterallwireshavebeenconnectedandtightenedproperly,reconnectthebatteriesnegativecable.

VerifyingOperation:

ToverifytheBatteryGuard®1000ispoweredup,checkforthegreenLEDheartbeatonthedevice.Thiswillilluminate

rightabovethecompanylogo.

IfusingtheprovidedswitchwiththeIntelliteckit10‐01130‐000togglethestateofthedisconnect.IftheLEDringonthe

switchisilluminatedthenthebatterydisconnectisclosed,iftheLEDringontheswitchisnotilluminatedthenthe

disconnectisopen.

WhenusingthisdeviceinanRV‐CnetworkusetheDCDISCONNECTDGNtochangethestateofthedisconnect.Referto

the53‐01130‐300‐IntegratorsGuideforspecificinformationregardingstatusandcontroloftheBatteryGuard®1000.

Note:besurewhenusingtheRV‐Ccommandthatthedeviceyouaresendingthemessagewithisnotconnectedtothe

disconnectorauxiliarywhentestingthisfunctionorthedevicewillturnoff.

53‐01130‐200RevA06/09/20

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INSTALLATIONGUIDE

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AvailableProductLiteratureandGuides:

Brochure:    53‐01130‐000

ProductSpecification:  53‐01130‐001

User’sGuide:   53‐01130‐100

InstallationandApplications: 53‐01130‐200

IntegratorsGuide:   53‐01130‐300



ContactInformation:  www.intellitec.com

IntellitecProducts,LLC 1485JacobsRoad,DeLandFlorida,USA32724

(386)738‐7307

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