Inmes IM-300PL AL User manual

OPERATIONS MANUAL

DOUBLE MITER SAW

IM-300 PL

0504235

SAP: 33

!!! For your safety In order to obtain

higher performance of your equipment !!!

Read the instructions manual carefully

Http://www.inmes.com.br

INMES Industrial Ltda. - Double Miter Saw IM300PL 2

1- INTRODUCTION

Congratulations on your purchase of the IM 300PL Master Double Miter Saw! Your machine was developed using the latest

technology, to solve your finishing and productivity problems.

It gives you a perfect join, guaranteeing that you always have a squared corner.

Your IM 300PL Master Double Miter Saw arrives ready to use. However, you should take the time to read this manual in order

to take full advantage of the machine’s benefits and to keep it in proper working order.

2- SPECIFICATIONS

•Weight ————————————————————– 550 lbs.

•Height ———————————————————––– 60 in.

•Width ————————————————————— 48 in.

•Depth ————————————————————— 24 in.

•Maximum dimensions of moulding saw can cut



See graph on page 5

•Saw motors power ——————————————–— 1 1/2 hp

•Exhaust motor (optional) power —————————— 3/4 hp

•Light bulb strength ——————————————––– 60-watts (Maximum!)

•Saw blade diameter ——————————————— 12 in. x 1 in.

•Bearings ————————————————————

- Ball bearings = 6204 2RS1 (2) and 6205 2RS1 (2)

- Conical bearings = 30204 (4)

•Belts —————————————————————— Z 900 GOODYEAR

•Calibrated table length —————————————–– 15 ½ in. (Optional extensions of 47 and 23 in.)

3- OPTIONAL ACCESSORIES

•Dust collector unit

•Extension tables

•Moulding clamps

INMES Industrial Ltda. - Double Miter Saw IM300PL 3

TECHNICAL DIAGRAMS OF THE IM-300PL MASTER DOUBLE MITER SAW

INMES Industrial Ltda. - Double Miter Saw IM300PL 4

4- COMPRESSED AIR SYSTEM

To operate your Saw, you need an air compressor with a minimum output of 2 cubic feet/minute. It can be installed using a

compressor with a greater output, but not smaller.

The operating pressure should be no more than 88 psi.

5- ELECTRIC FEED

The electric line should be two-phase 220-volt, 60-hz. The light bulb under the hood should be no more than 60-watts, 110-

volt.

6- “ON” AND “OFF” SWITCHES, SAFETY CONTROLS

There is a switch on the lower front of the Saw (Figure 1-01). This switch, which has

two positions, “0” for OFF and “1” for ON, should be left in the “0” position whenever

the Saw is not being operated. In the “0” position the

current is turned off to the entire machine, allowing an

electrician to perform maintenance in safety, if necessary.

Only this switch’s terminals to the electric feed will be “live”.

When you are ready to use the Saw, turn this switch to the

“1” position.

There is a RED EMERGENCY STOP button on the control

panel (Figure 1-02). If a problem arises during operation

that requires immediate action, pushing this button will

instantly cut off the electric current to the saw blade

motors. After the problem has been resolved, in order to

turn the machine back on, turn the emergency button to

the left and push the “ON” button (Figure 1-04).

7- OPERATION

The operator must first select the type of moulding and

size frame to be cut.

Turning on the Saw by using the green “ON” button (Figure 1-04), he should then

adjust the moulding clamp according to the moulding’s height, as well as the stop to the right that determines the length to be

cut.

The clamp can be adjusted as shown in Figure 3. The clamps (3-02) should be set in

the preset position no more than 3/8” above the moulding. This adjustment is made

using the handles (3-04), which secure the clamps. It is important that both clamps be

set at the same height, so that they exert equal pressure on the moulding when they

descend. Your Saw comes with the clamp adjusted to release the moulding after it is

cut. Then the clamp returns to its original position.

The moulding stop on the right (Fig. 4-02), which determines the length of the stick cut,

is adjusted as shown in Figure 4, using the handle (4-03) of the stop, which runs on the

ruled table (4-04). The stop can be used on the left side of the Saw as well as the right

side. Move the stick (Fig. 4-01) to the right until the corner on the inside of the rabbet

reaches the value on the calibrated rule (Fig. 4-04) equal to the length desired. Then

move the stop (Fig. 4-02) until it rests against the end of the moulding, and lock it in

place with the handle (Fig. 4-03). The extension tables allow you to cut sides up to 7-

1/2 feet long.

The calibrated rule on

the table is divided in

1/8” increments, in

distinctive colors to

facilitate measurements. Cut a small piece with the left

blade, to create the base for the following cuts. To LOWER

THE LEFT BLADE to cut, step on the left foot pedal, holding it

down until the cut is completed. Then release the pedal for

the blade to return to its original position.

INMES Industrial Ltda. - Double Miter Saw IM300PL 5

After making the first cut, for safety reasons, it is recommended that you turn off the machine to make your adjustments, using

the red “OFF” button (Fig. 1-03).

Once you have adjusted the pressure clamps and the stop, turn on the Saw again and make your first cut. Watch that the

clamps are properly adjusted. Then stop, turn off the Saw and check that the length is correct.

The blades may be lowered individually by stepping on only the desired pedal, left or right. Both blades may be lowered by

stepping on both pedals together. The blades are lowered individually when cutting exceptionally large profiles, to keep loss of

product down.

The quality of the finish is determined by the speed of the lowering of the blade and the size and thickness of the

profile being cut.

To adjust the speed of the blade arm, use the compressed air regulator control knobs (Figure 2-02 and 03) on the control box.

The right knob controls the right saw blade arm and the left knob the left blade arm. To increase the speed of the blade’s

descent, turn the knob to the left (counterclockwise); to decrease the descent speed, turn the knob to the right (clockwise). A

slower speed will give you a better quality cut finish. The adjustment should vary with the size and composition of the

moulding. However, do not slow the descent to the point where you are burning the wood, giving it a dark color.

A light bulb is installed inside the hood of your Saw, allowing you a clear view of the interior. You turn it on using the switch 01

shown in Figure 2.

8- CAUTION DURING OPERATION

When making his first cut, the operator should take care with regard to the adjustment of the moulding clamp, because if it is

not holding the stick with sufficient pressure, the stick may be violently drawn into the interior of the machine by the blade’s

rotation, damaging the machine.

For your safety, the Saw is adjusted at the factory to only operate when the hood is in the lowered position.

9- SIZES OF MOULDINGS THAT CAN BE CUT

Your IM300PL Master Double Miter Saw can cut

mouldings with a maximum width of 5-5/8”, and a

maximum height of 3-1/4”. ATTENTION! Any moulding

profile that fits inside the limits on the graph in the diagram

showing the cut parameters (Fig. 5) can be cut. The red

line represents the path that the blades’ bushings follow as

the blade descends.

10- BELT ADJUSTMENT

From time to time it may become necessary to tighten the

belts (Fig. 6-03) that drive the blades.

To make this adjustment, use a 13-mm. wrench to loosen

the four bolts (Fig. 6-02). Then push the motor (Fig. 6-01)

back to tension the belt to your satisfaction, and then tighten

the bolts. The belt should not be too tight. It has the proper

tension when the distance the belt moves, upon pushing

against the middle of the belt with your finger, is about 3/8”.

To put in a new belt, pull the motor forward to loosen the

belt first.

INMES Industrial Ltda. - Double Miter Saw IM300PL 6

11- TIGHTENING THE SAW BLADE ARM

If the Saw blade arm shows signs of loosening, tighten it by adjusting the bearing caps of the arm joint (Fig. 7-02).

As shown in Figure 6, first loosen the three headless bolts (Fig. 6-03) using a 2.5 mm. Allen wrench. (It is only necessary to

loosen them a minimum amount.)

Then proceed to tighten the bolts with heads (Fig. 6-05), still using the 2.5 mm Allen wrench, each a little at a time so that the

cap is remains in alignment with the shaft.

Finally, if the blade arm does not show any more play, retighten the

headless bolts (Fig 6-03), and secure them in place by tightening their

locknuts. In this way more pressure is exerted against the bearing,

eliminating the play.

12- REMOVING BLADES - IMPORTANT!

When removing the saw blade to replace or sharpen it, care should be

taken that the nut is rotated in the proper direction.

To loosen the blade, the nut is rotated towards the front of the

machine, in the same direction as the blade’s rotation when

cutting. To tighten the blade, the nut is rotated towards the back of

the machine, in the opposite direction of the blade’s rotation.

Insert a 6 mm. Allen wrench in the end of the blade shaft to hold it in

place when loosening or tightening the nut that holds the blade in

place.

Be careful not to mix up the nuts if both blades are removed at

the same time. Trying to thread the wrong nut on the shaft will

damage the threads.

13- MAINTENANCE

Taking a few preventive measures can help you avoid most maintenance problems:

a) Lubrication – There are two grease jets on your saw, one on each of the saw blade arm joints. You should lubricate the

bearings in the blade arms with a grease gun every two weeks.

b) Compressed air – Check several times during operation that the air pressure is within the limits specified in the manual.

c) Cleaning – Keep your saw clean. Blow the dust off of the machine regularly. It is recommended that you aspirate the

control panel with a vacuum.

d) General – Upon receiving the saw, and on a regular basis, you should check the bolts which attach the control panel to the

body, since vibration during transport and operation can loosen them. You should occasionally check all of the bolts on

your saw for tightness.

INMES Industrial Ltda. - Double Miter Saw IM300PL 7

14 – PARTS LIST FOR IM-300PL MASTER DOUBLE MITER SAW

PART NAME INMES CODE PART NAME INMES CODE

SAW 0205226 ELBOW CONNECTION - C63 PK6-1/8 0407006

SAW 0205246 ELBOW CONNECTION - C63 PK6-1/4” 0407007

WASHER 0301053 BLUE TUBING - PU 4X0,75/3-50 0407008

BLADE ARM JOINT BASE 0302003 AIR CONNECTION JET - 125 HBL-6-4 0407009

SAWDUST CATCHER 0302006 NUT - 2569-18 0407012

MOULDING STOP 0302007 HOSE PVC 3” 0407020

LEFT SAW BLADE SHAFT 0302013 PARKER MINI PRESSURE COUNTER 6333-15 0407022

RIGHT SAW BLADE SHAFT 0302014 HOSE PVC 4” 0407024

BLADE ARM SHAFT 0302016 REGULATOR VALVE 5012-2111/4 0407025

BLADE ARM JOINT CAP - 3 HOLES 0302017 CONNECTOR F28PB6 M5 0407028

BLADE ARM JOINT CAP - 6 HOLES 0302018 MINI REFILL CUP P3A – EA92BGBGNP 0407032

PULLEY WASHER 0302021 PNEUMATIC VALVE M43303R 0407033

LEFT SAW BLADE NUT 0302022 CYLINDER ISO D03220040000 X 25 0407035

RIGHT SAW BLADE NUT 0302023 MUFFLER 6301-2 0407039

SAW BLADE FLANGE 0302025 BRACKET 2569-19 0407040

MOULDING CLAMP 0302026 CONNECTOR F3PB4-1/4” 0407052

MOULDING CLAMP NUT 0302027 CONNECTOR F3 PB6-1/4” 0407053

MOULDING CLAMP BRACKET 0302028 MUFFLER 6302-2 0407054

MOULDING CLAMP WASHER 0302029 PARKER MINI LUBRIFICATOR B158Z 0407071

MOULDING CLAMP SHAFT 0302030 CYLINDER ISO D04020140000X100MM 0407089

COURSE GUIDE 0302033 VALVE “OR” 53005 0407091

COURSE GUIDE SHAFT 0302037 CONNECTOR 90° C63 PK4-1/4” 0407092

BODY 0302039 TEE UNION JPK-6 0407095

FRONT PLATE 0302041 RIGHT CALIBRATED STICKER 650mm - IM300PL 0302045

HOOD LID 0302042 LEFT CALIBRATED STICKER 650mm - IM300PL 0302048

DOOR 0302215 ALLEN SCREW - M4X16MM 0408008

MOULDING STOP BRACKET 0302044 ALLEN SCREW - M4X20MM 0408009

ADJUSTMENT HANDLE M45 / M6X30 (COMPLETE) 0302045 ALLEN SCREW - PM5X8 MM 0408012

MOULDING CLAMP CYLINDER SUPPORT 0302048 ALLEN SCREW - M5X16MM 0408013

HOOD 0302049 ALLEN SCREW - M5X25MM 0408015

ACRYLIC WINDOW 0302053 ALLEN SCREW - M6X16MM 0408016

RIGHT SAW ARM 0302057 ALLEN SCREW - M6X20MM 0408018

RIGHT MOULDING GUIDE IM300PL 0302074 ALLEN SCREW - M6X25MM 0408019

LEFT MOULDING GUIDE IM300PL 0302075 ALLEN SCREW – M8X20MM 0408026

DOUBLE PEDAL COVER 0302076 ALLEN SCREW – M8X45MM 0408031

PNEUMATIC VALVE BRACKET IM300PL 0302084 ALLEN SCREW - M8X30MM 0408028

RIGHT BASE PLATE FOR SAW AIR CYLINDER 0302085 ALLEN SCREW - M10X25MM 0408037

LEFT BASE PLATE FOR SAW AIR CYLINDER 0302086 ALLEN SCREW - M5X10MM 0408056

AIR CYLINDER SUPPORT IM300PL 0302087 ALLEN SCREW – M6X16MM 0408058

LEFT REPLACEABLE TABLE GUIDE PLATE 0302088 HEX NUT - M5 0408066

RIGHT REPLACEABLE TABLE GUIDE PLATE 0302089 HEX NUT – M10 0408069

RUBBER CURTAIN BRACKET 0302090 ALLEN SCREW – M6X10MM 0408089

DRIVE ROD FOR SAW ARM IM300PL 0302091 ALLEN SCREW - M8X20MM 0408090

RUBBER CURTAIN 0302092 ALLEN SCREW - M5X16MM 0408092

GUTTER PART 2 0302094 HEX BOLT - M16X50MM 0408095

CHIP BREAKER 0302099 ALLEN SCREW – M8X30MM 0408099

Nylon Insert Support IM-300L/PL 0302116 CLAMP - 70 /89 0408100

LEFT SAW ARM 0302117 CLAMP - 102 / 121 0408101

SUPPORT OF THE GUIDES 0302145 SLIP JOINT ELBOW 0408102

MOTOR PULLEY 0302148 GREASE JET M8X1 90º 0408103

RIGHT AUXILIARY SAWDUST COLLECTOR 0302150 ALLEN SCREW - M6X16MM 0408105

LEFT AUXILIARY SAWDUST COLLECTOR 0302151 ALLEN SCREW - M5X35MM 0408114

RIGHT SAW BLADE SHAFT 0302182 STEEL RIVET 3,2X10X2MM 0408144

LEFT SAW BLADE SHAFT 0302183 HEX NUT M16 0408149

MAINTENANCE DOOR 0302185 CRAMP 22-32 0408153

“Y” CONNECTOR - MACHINES WITHOUT DUST EXHAUST 0302194 HEX NUT M6 0408177

“Y” CONNECTOR – MACHINES WITH DUST EXHAUST 0302195 HEX NUT M8 0408179

ELETRIC PANEL DOOR 0302215 ALLEN SCREW – M8X40MM 0408185

PULLEY 0302236 WASHER 1/4” 0408200

LEFT SAW SAFETY PLATE 0302242 WASHER 5/16” 0408201

RIGHT SAW SAFETY PLATE 0302243 Self-locking nut 0408212

RUBBER CURTAIN SUPPORT 0302245 WASHER 3/16” 0408218

SAFETY PLATE SPACER 0302247 PLASTIC CLAMP 0412024

SAFETY PLATE WASHER 0302249 PLASTIC CLAMP SUPPORT 0412025

MOULDING GUIDE LOCK 0302342 LAMP BASE 0412035

RIGHT DRIVE ROD FOR SAW ARM IM-300PL 0302353 MICRO SWITCH - MG. 2607 IR 0412038

RIGHT DRIVE ROD FOR SAW ARM IM-300PL - DOWN PART 0302355 SWITCH - CS 301 D 0412039

RIGHT DRIVE ROD - REGULATOR NUT 0302357 WIRE HOLDER 0412047

HEX NUT - LEFT THREAD M10 0302359 CROSSER WIRE 3/4 0412051

BEARING 6204 2RS1 0404005 HOSE PVC 1” 0412138

BEARING 6205 2RS1 0404006 SWITCH – 50A 5TW3050-1 0412148

CONICAL BEARING GPZ 30204 0404007 EMERGENCY SWITCH – 1201 0039 0412248

LABELSTOP 0405019 SWITCH BOX – ON/OFF 0412257

LABELIM-300PL 0405024 MOTOR – 1,5,HP 110/220 2PF56 50HZ B3D 0413019

LABELCAUTION 0405025 MOTOR – 1,5HP 110/220 2PF56 50HZ B3E 0413021

LABELCAUTION 0405026 MOT 1,5CV 240V 2PD56 B3D 50HZ 0413103

LABEL 0405034 MOT 1,5CV 240V 2PD56 B3E 50HZ 0413104

LABEL 0405039 BELT - Z900MM GOODYEAR 0414007

LABEL 0405041 HOOD HANDLES – 19.5MM 0415005

LABELELETRIC 0405042 HOOD HANDLES - 25MM 0415006

LABEL 0405046 HINGE - 42MM 0415007

LABEL 220V 0405047 PERFIL Y 0417017

LABELEMERGENCY 0405048 BUSHING - PAP 2015 P10 0417019

LABEL 0405063 COTTER 6X6X14 T-A 0417029

LABEL 0405066 STOP SHOCK SJ-5018 BLACK 0419018

LABEL 240V 0405117 RIGHT 27”CALIBRATED RULE STICKER - IM300PL 0419037

LABEL 0405120 LEFT 27”CALIBRATED RULE STICKER - IM300PL 0419038

FOOT PEDAL - NI 5103-5118-000 0407002 CLOSING RIBBON 0419073

BLUE TUBING - PU-6X1/3-50 0407005 LABEL 0504015

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