Ingersoll-Rand P110 Installer manual

PORTABLE COMPRESSORDEUTZ ENGINE

OPERATION AND MAINTENANCE MANUAL

with parts catalogue

TRANSPORTABEL KOMPRESSOR DEUTZ MOTOR

DRIFTS-

OG VEDLIGEHOLDELSE MANUAL

med reservedelskatalog

INGERSOLL

-RAND®

P110

TRANSPORTABEL KOMPRESSORDEUTZ MOTOR

DRIFTS-

OCH UNDERHALLSINSTRUKTIONER

med reservdelskatalog

TRANSPORTABEL KOMPRESSORDEUTZ MOTOR

DRIFTS-

OG VEDLIKEHOLDSINSTRUKSJONER

med reservedelskatalog

SIIRRETTAvA KOMPRESSORI DEUTZ-MOOTTORI

KAYTTO-

HUOLTC-OHJEKIRJA

seka varaosaluettelo

C.P.N :93165496

ISSUE:

DATE :MARCH 1997

@@@@

SERIAL

NUMBER

RANGE

307100

312199

Doosan purchased Bobcat Company from Ingersoll-Rand Company in

2007. Any reference to Ingersoll-Rand Company or use of trademarks,

service marks, logos, or other proprietary identifying marks belonging

to Ingersoll-Rand Company in this manual is historical or nominative

in nature, and is not meant to suggest a current affiliation between

Ingersoll-Rand Company and Doosan Company or the products of

either.

Revised (09-12)

EC DECLARATION OF CONFORMITY

DECLARATION DE CONFORMITE CEE

VERKLARING VAN CONFORMITEIT

EG-OSEREINSTIMMUNGSERKLARUNG

WITH EC DIRECTIVES

AVEC LES DIRECTIVES DE

CEE

MET

RICHTLlJNEN

MIT EG-RICHTLINIEN

89/392/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, 89/336/EEC

WE, 1WIR 1

WIJ

1NOUS

INGERSOLL-RAND

COMPANY

LIMITED

STANDARD

PRODUCTS

DIVISION

SWAN

LANE

HINDLEY

GREEN

W1GAN

WN2

4EZ

UNITED

KINGDOM

DECLARE

THAT,

UNDER OUR SOLE RESPONSIBILITY FOR MANUFACTURE AND SUPPLY, THE PRODUCT(S)

DECLARONS QUE, SOUS NOTRE SEULE RESPONSABILITE POUR

FABRICATION ET

FOURNITURE DU(DES) PRODUIT(S)

VERKLAREN

OAT

ONDER ONZE EXCLUSIEVE VERANTWOORDELIJKHEID VOOR FABRICAGE

LEVERING VAN HET(DE) PRODUCT(ENj

ERKLAREN, DASS

RAHMEN UNSERER VOLLEN VERANTWORTUNG

FOR

DIE HERSTELLUNG UNO DEN VERTRIEB DIESES ERZEUGNISSES (DIESER ERZEUGNISSE),

P110WD, WDG

WHICH THIS DECLARATION RELATES IS (ARE) IN CONFORMITY WITH THE PROVISIONS

THE ABOVE DIRECTIVES USING THE FOLLOWING PRINCIPAL STANDARDS.

AUQUEL(S) CETTE DECLARATION FAIT REFERENCE EST

(SONn

CONFORME(S) AUX CONDITIONS DES DIRECTIVES CI-DESSUS, SELON LES NORMES PRINCIPALES SUIVANTES

WAAROP DEZE VERKLARING VAN TOEPASSING IS, IS (ZIJN) IN OVEREENSTEMMING

MET

DE VOOZIENINGEN VAN DE BOVENSTAANDE RICHTUJNEN, ONDER GEBRUIK VAN DE

BELANGRIJKSTE

NORMEN.

AUF

WELCHE(S) SICH DIE VORLIEGENDE ERKLARUNG BEZIEHT, ENTSPRICHT/ENTSPRECHEN DEN BESTIMMUNGEN DER O.G. VERORDNUNG SOWlE DEN FOLGENDEN

HAUPTNORMEN:

EN29001, EN292, EN60204-1, 1505388, PN8NTC2, EN50081, EN50082

Revision 00

03/98

ISSUED AT HINDLEY GREEN ON

01/1211995

H.SEDDON, QUALITY ASSURANCE MANAGER

PUBLIE AHINDLEYGREEN,

01/1211995

PAR H.SEDDON, RESPONSABLE DE L'ASSURANCE QUALITE.

AFGEGEVEN TE HINDLEYGREEN OP 01/12/1995 DOOR H.SEDDON, MANAGER KWALITEITSBEHEERSING.

AUSGESTELLT IN HINDLEYGREEN

01/1211995

VON H.SEDDON, LEITER DER QUALITATSSICHERUNG

(

H.SEDDON

WARNINO:

Electrlcalahock

risk

WARNINO -Presaurlsed v8S88l.

ATTENTIONI -Rlsqua d'Olactrocutlon. AATTENTIONI -ROClplent

soua

preaalon

WAARSCHUWINal

Elektrlsche

achok

rlsleD. WAARSCHUWlNOI -Drukvat,

WARNUNO -

aellhrtlche

elektrlscha

Bpannung, WARNUNO -

DruckbehlHer.

WARNINO -

H018urlace.

WARNINO -Preaaure

control.

£ATTENTIONI -

Surtace

chaude. &ATTENTIONI -

Conlr6la

pr888lon.

WAARSCHUWINOI-

Heat

oppervlak

WAARSCHUWINOI -

Druk

COnlrole.

WARNUNO -HeiDe

Obertllche.

WARNUNO-

Druc1dconlrolle.

WARNINO -

Corrosion

risk.

WARNINO -

Alr/gaallow

Air

discharge.

ATTENTIONI -

Risque

corrosion.

ATTENTIONI -Flux

d'elrlgez

-DOCharge

d'elr.

WAARSCHUWINOI-

Bljtende

vloelstof.

WAARSCHUWINOI -Lucht/gaa

stromlng

luchluHlaBl.

ii!Umj!t

.:..

WARNUNO -

Atzenda

BloIIe. •....

1WARNUNO -

Lull-I

aaaalr6mungarlchlung

odar

Lultaustrhl.

AWARNINO -Preaaurlsed

component

system.

WARNINO -

Hot

and

harmful

exhaust

ga8.

ATTENTIONI -

Compoaanl

systeme

sous

preaalon.

ATTENTIONI -

aa!

d'OChappamanl

chaud

dangereux.

WAARSCHUWINOI-

LuChldruk

componenlen

ofsyBlaam.

WAARSCHUWINOI -

Hate

achadellika

uHlaBlgaaaen.

WARNUNO -Tell

oder

System

stehl

unler

Druck

WARNUNO -HeiDe

AbgaH.

WARNINO -

Malnleln

correct

lyre

preaaure. (Refer to the WARNINO -Flammable liqUid.

GENERAL INFORMATIONsection of this manual). ATTENTIONI -

Llqulde

Inllammable.

ATTENTIONI -

Malnlenlr

pr~slon

correcte

des

pneus.

(Se

reporter aux INFORMATIONS G

N~RALES

de ce manuel). &WAARSCHUWINOI -

Brandbare

vloelBlof

WAARSCHUWINal

Hendhaal

lulsta

bandenspannlng.

(Zie WARNUNO -

Feuergellhrtlche

Stolle

onder ALGEMEEN).

WARNUNO -

Auf

korrektan

Rellanlultdruck

achlen.

(Beachten

Sie den Abschnill ALLGEMEINE INFORMATIONEN dieser

Betriebsanleilung),

Revision 00

03/98

1.1

SAFETY SECURITE VEILIGHEID SICHERHEIT

WARNING

-Before connecting Ihe

low

bar

commencing

low

consuh Iheoparatlonand malntanence manual.

ATTENTIONI- Avant d'accrocherlaremorque

commencer

•remorquer, consuher Ie manueld'ullllsallon

d'enlretlen

WAARSCHUWINOI

-Raadpleeg het InslNCtle-

handboek

voordaludedlssel aanhaa'" ofgaet

rlJelen.

WARNUNG

-Vor dem Anhangen und SChleppen der Maachlne

dieBadlenungsanlellung beachlen.

WARNING -Do

not

undertake any maintenance on thIs machine

untlllhe

eleclrlcal aupply

disconnected and IheaIr pressure

Islotallyrellavad.

ATTENTIONI

-Ne paa enlreprendre

maintenance de cetle

machineavantdadllconneclerI'allmentatlon eleclrtque et avant

que I'alrcomprlme ochIolalement IIbere.

WAARSCHUWINOI

-VOIr geen onderhoud uh 10ldal

elektrlsche voadlng Is algeslolen

de IuchldNk geheel

algeblazen Is.

WARNUNG

-Vor der

WlIJ1ung

der Maachlne dIe Bauerle

abklemmen

unci

den Druck

BblBssen

WARNING

-For operating lemperalure below O'C,

consuilihe

operation end melnlenencemenual.

ATTENTIONI- PourI'ullllsallon

desaousdeO'C, consuher Ie

menueld'ullllsslon

d'entretlen.

WAARSCHUWINGI

Rsadpleeg hel InsINCtle- en

onderhoudsboek

bll

helwerken onderO'C,

WARNUNG

Bel Temperaturen unler

O'C

die

Badlenungssnlehungbeschlen,

WARNING -COnsult the operation and malnten8nce manual

before

commencing

any

malntenBnce.

ATTENTIONI

-Consuher Ie manuel d'ullllssllon et d'entretlen

avant d'enlreprendreIoulelntervenllon.

WAARSCHUWINGI

-Raadpleeg het InsINCtle- en

onderhoudsboekvoordSI umel helonderhoud aanvangl.

WARNUNG

Vor

der

WlIJ1ung

die

Badlanungaenlehung lesen.

SICHERHEIT

.'C

VEILIGHEID

SECURITESAFETY

1.2

Revision

03/96

Revision

03/98

not

breathe

the

compressed

air

from

this

machine.

pas

respirer I'air

comprimlt

cette

machine,

Adem

uitqaande

lucht

niet

in.

Keine

Atemlull.

not

stack.

pas

empiler,

Nlet

stapelen.

Keine

GegenstAnde

auf

der

Maschlne

abstellen,

not

stand

any

service

valve

other

parts

the

pressure

system.

pas

manter

sur

les

vannes

service

autres

pieces

systeme

pression.

niet

staan

luchtafsluiter

enig ander

onderdeel

waar

druk

staat,

Nicht

auf

die

HAhne

oder

andere

Teile

des

Druck

systems

stellen.

not

use

fork

lift

truck

from

this

side.

pas

utiliser

fourche

pour

soulever

cOte.

Gebruik

geen

heftruck

aan

deze

zijde.

Gabelstapler

nicht

von

dieser

Seite

ansetzen.

naked

lights.

Pas

flammes

nues.

Geen

open

vuur.

Feuer,

OUenes

Licht

und

Rauchen

verboten.

not

remove

the

Operating

and

Maintenance

manual

and

manual

holder

from

this

machine.

pas

enJever

manuel

d'utilisation

maintenance

celte

machine.

Verwijder

hel

handboek

handboekhouder

niet

uit

deze

machIne.

Bedienungsanleitung

inkl.

Ablage

immer

der

Maschine

lassen.

not

operate

the

machine

without the guard

being

fitted.

pas

utiliser

sans

les

protections

ltquipant cette

machine.

Niet

met

machine

draaien

zonder

ventilatorkooi.

Maschine

nicht

ohne

Schutzgitter

Betrieb

nehmen.

not

operate

with

the

doors

enclosure

open.

pas

utiliser

avec

les

partes

les capots

ouverts.

Werk

niet

terwijl

deuren

het

omhulsel

nag

open

zijn.

Maschine

nicht

mit

ottenen

GehAuseteilen

Betrieb

nehmen.

not

exceed

the

trailer

speed

limit.

pas

dltpasser

vitesse

limite

remorque.

Toegestane

snelheid

niet

overschrijden.

Zulassige

HOchslgeschwindigkeil.

not

open

the

service

valve

before

the airhose

attached

pas

ouvrir

robinet

service

tant

que

tubulure

pneumalique

n'est

pas

connectee.

Zet

de bedrijlsklep

niet

open

voordat

de luchtslang

aangebrach!

is.

Oas

Entnahmeventil

erst

dann

Offnen,

wenn

der

Luftschlauch

angeschlossen

worden

ist.

1.3 SAFETY

SECURITE

VEILIGHEID SICHERHEIT

1.4 SAFETY SECURITE VEILIGHEID SICHERHEIT

Use

fork lift truck from this side

only.

Emergency

stop.

Pour

lavage avec fourche, "'utiliser

que

cote.

[I]

Arr~t

d'urgence.

Gebruik heftruck aileen

aan

deze zijde.

NoodslOp.

Gabelstapler nur

yon

dieser Seite ansetzen. Notausschalter.

Tie

down point

(power).

Point d'accrochage. DMarche.

Trekstangpunt.

Aan

(spanning).

Befestigungspunkt.

Ein.

8Lifting point. Off (power).

Point

levage.

Arr6t

Hijspunt. Vii (spanning).

Hebepunkt.

Aus.

Read

the Operation

and

Maintenance manual

before

operation

When

parking use prop

stand,

handrake

and

whee' chocks.

maintenance of this machine is undertaken.

Lors

larr~t

machine, utiliser

frein it

main

caler

SQUS

les

Lire

manuel

d'utilisation

maintenance

cetta

machine

avant

roues.

.-,

d'intervenir.

=Gebruik

machinesteun,

handrem

wielkeggen

wanner u

-Lees

hat

instructie- en onderhoudsboek voordat ugaat draaien of

parkeerl.

onderhoud gaat uitvoeren.

Beirn

Parken 8WlzfuB ausfahren, Standbremse anziehen und

Bedienungs-

Wartungsanleitung vor der Inbetriebnahme bzw, Unterlegkeil vor das Rad legen,

Wartung lesen.

~Contains asbestos.

Contien de c'amiante

Bevat Asbest

=Enlhlill Asbest

liiiEi

Revision

03/98

WARNING:

Electrlcalahoek

rial<.

WARNING -

Pressurlsad

....

ADVERT~NCIA

Risco

ehoqua

ellletrleo. A

ADVERT~NCIA

Reclplente

preBlurlzado.

AVVERTENZA -

Rlechlo

BCBrlche elanrlcha. AVVERTENZA -SerbalOlo

prOBBlone.

ADVERTENCIA -Rlesgo

descarga

eillctrlca.

ADVERTENCIA -Reclplenta presurlzado.

WARNING -

Hot

surlBee. WARNING -

PreBlure

control.

ADVERT~NCIA

Superflcle

quente.

ADVERT~NCIA

Control

preBlIlO.

AVVERTENZA -

Superllcle

calde.

AVVERTENZA -

Controllo

prOBBlone.

ADVERTENCIA -

Superflcle

caliente. ADVERTENCIA -

Control

presion.

WARNING -

Corroslon

risk.

WARNING -Alr/gea

flow

Air

discharge.

ADVERT~NCIA

Risco

corroslo.

ADVERT~NCIA

Fluxo

ar/gas-descarga

ar.

&AVVERTENZA-

Rlschlo

corroslone.

AVVERTENZA -

FluBBO

aria

gas

aria

scarlco.

.:..

ADVERTENCIA -Rlasgo

corrosion.

mii!!!l!'

ADVERTENCIA -

Caudal

alrelgBl

- 0 descarga

alre.

£1

WARNING -Pr8BBurlsed

component

aystem.

WARNING -

Hot

and

harmful

exhaust

gas.

ADVERT~NCIA

Sistema

componante

preBBurlzado.

ADVERT~NCIA

Escape

gases

quentes

noclvoa.

AVVERTENZA-

Componante

slstems

pressurlzzato. AVVERTENZA -

Fughe

gas

eBluSlo

ealdo

dannoso.

ADVERTENCIA -

Sistema

componsnts

presurlzado. ADVERTENCIA -

Gea

eICeps

eallente y

parjudlelal.

WARNING -

MaIntain

correct

tyre

preesure. (Refor to the WARNING -

Flammablallquld.

GENERAL INFORMATIONsection of this manual).

ADVERT~NCIA

Llquldo

Inflam6val.

ADVERTl!!NCIA -

Mantenha

~reBllo

correcta

nos

~naua.

(Refira-se II

sec~o

INFORMAi;O SGERAISdeste manua ). &AVVERTENZA -

Llquldo

InflammBblie.

AVVERTENZA -

Mantanare

~reBllone

dalla

ruota

ADVERTENCIA -

Llquldo

Inflamable. '

roccomandata.

(Riferirsi alia sezione IN ORMAZIONI GENERALIdi

questa manuale).

ADVERTENCIA -

Mantaner

correcta

Ibreslcln

loa

naumlitlcos.

(Refillraso

ala

secci6n INFORMAC NGENERALdo

este manual.)

Revision 00

03/98

1.1

SAFETY SEGURANCA SICUREZZA SEGURIDAD

1.2 SAFETY SEGURANCA SICUREZZA SEGURIDAD

Revision

03/98

WARNINO

-BoIore connecting tha

tow

bar

commencing to

towconeuh the operation and maintenance manual.

ADVERTeNCIA -Ames de engater a

la~a

de reboque

rebocar,

consune 0

manuII

opel'89lo e

conserva9lo.

AVVERTENZA

-Prima dl agganela,a IIl1mona dl lralno0Inl,la,a

tralnare,

consults,. II

manuale

d'uso

maRulenzlGns.

ADVERTENCIA -Antes

colocar

el bulOn de ...moktue 0

comenZBt 8remolcar, caRsuRer

manual de

operecl6n

mantenlmlento.

WARNINO

not unde,lake any malntananea on thla machine

until

theeleclrlcal euppty

dleconnected and Ihe airpressure

Ietoteltyralleved.

ADVERTeNCIA -

Nlo

Inlele quelquer manutenclo ne mllqulna

oem que aenergla electrlca estela desllgeda e e

preselo

complatamente alMeda.

AVVERTENZA

-Non Inlzlare la manuten,lone sulla macchlna

senze

aver dlslnserlto I'energla elettrlca e

8Ca,lceto

complatameme lapression

ADVERTENCIA -No

...

allzer nlngun mamenlmlemo

esta

maqulna eln haber desconeclado el sumlnlatro eleclrlco y

sin

haberallvledo la presion

al....

•

O·C

•

WARNINO

-For operating temperature below

GOC,

consult the

operationend maintenance manual.

ADVERTeNCIA -Para utlllz8910 em temperaturas Inlerlores a

GOC

consuhe 0manual de

opefll9lo

econserv89lo.

AVVERTENZA -Per operare atemperatura

eollo

gil

GOC,

consultere

manu

lie

uao

menutenzlone.

ADVERTENCIA -Para tmbalar etemperaturas por deba)o

aoe,

consultar

manual

opemcl6n

mantenfmlento.

WARNING

-Consult the operation and maintenance manual

before

commencing

any

maintenance.

ADVERTeNCIA -Consulte 0manual do opara;Ao aconserv89lo

antoe deInlclarqualquer

Interve~o.

AVVERTENZA -Coneultere II manuale d'ueo emanuten,lone

prima

dllnlzlare

qualeleal manuten,lone.

ADVERTENCIA -Antes de reallzar cualquler mantanlmlento.

consullar

manual

operecl6n

ymlnlenlmlento.

Revision

03/98

not

breathe

the

compressed

air

from

this

machine,

Nao

respire 0

comprimido

desta unidade,

Non

respirare

I'aria

compressa

proveniente

questa

macchina,

respirar

aire

comprimido

esta

unidad.

not

stack.

NAo

empilhe.

Non

accatastare.

apilar.

not

stand

any

service

valve

other

parts

the

pressure

system.

Nao

opale

qualquer

torneira

outros companentes

sistema

pressao.

Non

fermarsi

vicino

alia

valvola

servizio 0

altre

parti

della

linea

pressiane.

subirse

las

valvulas

servicio

ninguna

otra

pieza

del

sistema

presion.

not

use

fork

lift

truck

from

this

side.

Nao

utilize 0

empilhador

deste

lado.

Non

usare

carrello

elevatore

questa

parte.

utilizar

carretilla

elevadora

esta

lado,

naked

lights.

NAo

razer

lume.

Non

awicinare

fjamme

scoperte.

enceder

llamas,

not

remove

the

Operating

and

Maintenance

manual

and

manual

holder

from

this

machine,

Nao

retire

manuais

rnA-quina.

Non

rimuovere

questa

macchina

manuale

d'uso e

manutenzione

dal

suo

alloggiamento.

quitsr

manual

operaci6n

mantenimiento

bolsa

esta

rnA-quina.

not

operate

the

machine

without

the

guard

being

filled.

Nao

utilize a

maquina

sem

protec¢es.

Non

lavorare

con

macchina

senza

aver

fissato

protezione

operar

maquina

sin

que

proteceiOn

este

fijada.

not

operate

with

the

doors

enclosure

open.

NAo

operar

com

partas

capotagem

abertas,

Non

operare

con

porte

sportelli

aperti.

trabajar

con

las

puertas

capotas

abiertas.

not

exceed

the

trailer

speed

limit.

NAo

exceder

limite

velocidade

reboque.

Non

superare

i1limite

velocitA-,

exeder

ellimite

velocidad

del

rem,olque.

not

open

the

service

valve

before

the

airhose

attached

Nao

abra

vAlvula

serviliO

antes

Iigar

manguelra

ar.

Non

sprire

valvola

servizlo

prima

che

sia

collegato

tuba

flessiblle dell'aria.

abrir

vAlvula

servicia

antes

instalar

manguera

aire.

1.3 SAFETY SEGURANCA SICUREZZA SEGURIDAD

1.4 SAFETY SEGURAN<;A SICUREZZA SEGURIDAD

Use fork lift truckfrom this side only. Emergency

stop.

Use

0emplihador apenas deste

lado.

[i]

Paragem

emerg!ncia.

Ussra il carrello elevatore solo

questa parte.

Pulsante

arresla d'emergenz8.

Utilizar Iscarretilla elevadora

esls

lado.

Parada

emergencla,

lie

down point

(power).

Ponto

amarra~o.

Ligado

(energia).

Punta

sesrieo

Acceso.

Punta

amarra. Encendido (energia)

8Lifting point.

Off

(power).

Ponto de suspensao.

Desligado (energia).

Punta di sollevamento. Spento.

Punta de elevaci6n, Apagado (energia).

Read

the

Operation

and

Maintenance

manual

before

operation

When

parking

use

prop stand,

hand

rake

and

wheel

chocks.

maintenance

this machine is undertaken.

Quando

parquear

escolha local

apropriada.

aplique

travAo

mAo

Leis ecompreenda 0manual

operacAo

conservacAo

desta e

ca1cos

nas

rodas.

ml1quina

antes autilizar

manutencionar.

Quando

parcheggia il compressore

usare

piede

d'appoggio,

-Leggere

manuale d'uso emanutenzione

prima

iniziare qualsiasi

freno

mano

cuneo,

operazione

con

macchina.

sparesr

coloque

mtJquina

correctamente,

use

freno

mano

Antes de ogerar 0

!Ievar

cabo

ningun

mantenimienlo,

leer

manual y

los

calzos

las

ruedas.

operaci n y mantenimiento

esta

maquina,

Contains

asbestos.

Conl!lm

amianto.

Contiene

amianto.

-Contiene

amianto.

Revision

03/98

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