IMC Inlet Station User manual

A34/060 –R1

February 2016

Page | 1

Inlet Station & Remote Dewaterer

INSTALLATION MANUAL

IN L E T ST A T I O N &RE M O T E DE W A TE R E R

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

CONSERVEZ CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE

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Inlet Station & Remote Dewaterer

EC DECLARATION OF CONFORMITY

(Guarantee of Production Quality)

We, Imperial Machine Company Limited of:

Unit 1, Abbey Road, Wrexham Industrial Estate, Wrexham, LL13 9RF

Declare under our sole responsibility that the following machines; Food Waste Disposers, Impactor Range, Potboy,

WastePro, WastePro II, WasteStation, Burnishers, Composters, Inlet Station, Remote Dewaterer and

Bench systems

As described in the technical construction file (TCF) documentation, are in conformity with the protection

requirements of the Electromagnetic Compatibility Directive 2004/108/EC.

These products are manufactured in accordance with harmonised standards EN 61000-6-1: 2001 Immunity and EN

61000-6-3: 2001 Emissions.

They also satisfy the essential health and safety requirements of the Low Voltage Directive 2006/95/EC, EN60204-1

Safety of Machinery and are manufactured in accordance with product specific standards including BS EN 60335-1,

BS EN 60335-2-16 and BS EN60335-2-64.

Approved by

Eddy Plumb

Engineering Manager

Signed at Wrexham, Date

12/10/2016

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Inlet Station & Remote Dewaterer

CONTENTS

1.0

INTRODUCTION....................................................................................................................................... 4

2.0

MODEL IDENTIFICATION ......................................................................................................................... 5

3.0

INSTALLATION REQUIREMENTS & SPECIFICATIONS................................................................................. 7

3.1

ELECTRICAL: .......................................................................................................................... 7

3.2

WATER/WASTE:..................................................................................................................... 7

3.3

DIMENSIONS

WEIGHT:........................................................................................................ 7

4.0

SAFETY INSTRUCTIONS............................................................................................................................ 8

5.0

INSTALLATION......................................................................................................................................... 9

5.1

ELECTION

ITE

OSITIONING

LEARANCES

............................................................................ 10

5.2

ASTE

UTLET

ONNECTION

..................................................................................................... 12

5.3

ATER

NLET

UPPLY

ONNECTION

.............................................................................................. 13

5.4

LECTRICAL

ONNECTION

........................................................................................................... 14

5.5

QUIPMENT

OMMISSIONING

TART

HECKS

.......................................................................... 17

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Inlet Station & Remote Dewaterer

1.0 INTRODUCTION

This manual is applicable to the Installation of the Inlet Station & Remote Dewaterer

models, IMC Order No’s:

F79/030 Inlet Station, 400 volt, 3-phase, 50 Hz

F78/060 Remote Dewaterer, 400 volt, 3-phase, 50 Hz

Thank you for your confidence and congratulations on your purchase of our WasteStation

technology; this demonstrates a true understanding and commitment to the need for waste

food recycling and environmental sustainability. Not only are we pleased to partner directly

and indirectly through our network of trusted distributors from around the world, we are

especially pleased to know that you have selected IMC as your chosen vendor of choice. IMC

is proud to lead the way in terms of ‘green technology’and to know that together, we can

make an important difference in the global war against waste.

The IMC Inlet Station & Remote Dewaterer are intended for the processing of food waste

matter by maceration under an automatic water flow, dewatering of the macerated food

waste and discharge of the dewatered food waste into a receptacle. The ‘grey’water will be

discharged into the drainage system according to local regulations where applicable and

under responsibility of the installer.

ON DELIVERY

The chosen IMC system is supplied with the following ancillary items.

ITEM QTY

Fully assembled Waste Appliances 1

Release Key 1

Feeding Pusher 1

Waste Bin (240 ltr) 2

Instruction Manual 1

Operating Plaque (wall mounted self-adhesive) 2

Appliance Hoses (flexible plastic) 3

Waste Outlet Pipe (2”plastic, rigid) 1

The Inlet Station system is supplied with the following additional Cables for integration:

DESCRIPTION PART NO TYPE QTY

Dewaterer

Motor

Supply Cable G60/809 4 x 1.5mm² 1

Starter Box to

Junction Box Link G60/805 12 x 0.75mm² 1

Controller Box Link

Cable G60/810 8 x 1.00mm² 1

Note: These cables are already connected at the INLET STATION, but require connection at

the REMOTE DEWATERER (junction box). Refer to Section 5.4.4 for instructions.

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Inlet Station & Remote Dewaterer

Please ensure the appliance and ancillary contents are complete and not damaged. Notify

both the Carrier and Supplier immediately if there is a shortage or if an item is damaged.

2.0 MODEL IDENTIFICATION

The IMC Inlet Station & Remote Dewaterer grey water macerator appliances are for use in

Commercial establishments only and are for permanent connection.

The IMC Inlet Station is a single unit enclosing all components for the maceration and

pumping of food waste.

IMC

INLET STATION

The Inlet Station comprises of the control cabinet, Macerator and Pump assemblies.

The Remote Dewaterer comprises of a cabinet with a dewaterer unit and removable 240 litre

wheeled waste bin.

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Inlet Station & Remote Dewaterer

IMC REMOTE DEWATERER

A34/060 –R1

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Inlet Station & Remote Dewaterer

3.0 INSTALLATION REQUIREMENTS & SPECIFICATIONS

The Inlet Station and Remote Dewaterer require the following electrical and mechanical

services for installation

3.1 ELECTRICAL:

Voltage/Frequency: 400V, 3PH, 50 Hz

Total Power: 4.1 kW (5.49 hp)

The Inlet Station and Dewaterer system contains the following rated motors:

UNCTION DESIGNATION MOTOR POWER

Macerator M1 2.2 kW / 3.0 hp

Auger M2 1.1 kW / 1.5 hp

Pump M3 0.75 kW / 1.0 hp

3.2 WATER/WASTE:

Water Supply: Pressure - 6 bar (maximum) (87 psi)

Flow Rate (dewaterer) - 12 –15 Litres /min (2.6–3.3 gpm)

Flow Rate (Inlet Station) - 18 –30 Litres /min (5.9 –6.6 gpm)

(Flow is Installation Dependant for Inlet Station)

Temperature - 15 - 50°C (59 - 86°F)

Waste: Minimum 2”Diameter waste Outlet is required

3.3 DIMENSIONS & WEIGHT:

A. Inlet Station:

Weight: - 102 kg (225 lb)

Dimensions (w x d x h): - 700 x 771 x 900 mm (27.56 x 30.35 x 35.43 inches)

B. Remote Dewaterer:

Weight: - 167 kg (without Bin) (368 lb)

Dimensions (w x d x h): - 839 x 1055 x 1776 mm (33.03 x 41.53 x 69.92 inches)

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Inlet Station & Remote Dewaterer

4.0 SAFETY INSTRUCTIONS

All safety instructions detailed within this document are to be adhered to for safe operation,

installation and maintenance of personnel and the equipment.

The following symbols are used on the product and throughout the product documentation:

MEANING / DESCRIPTION SYMBOL SIGNIFICATION / DESCRIPTION

ARNING

AUTION

An appropriate safety instruction

should be followed or caution to

a potential hazard exists.

VERTISSEMENT

Une consigne de sécurité

appropriée doivent être suivies ou

garde d'un danger potentiel existe.

ROTECTIVE

ARTH

ROUND

)

To identify any terminal which is

intended for connection to an

external conductor for

protection against electric shock

in case of a fault, or the terminal

of a protective earth (ground)

electrode.

ERRE DE

ROTECTION

Pour marquer bornes destinées à

être raccordées à un conducteur de

protection extérieur contre les

chocs éclectiques en cas de défaut

d’isolement, ou pour marquer la

borne de la terre de protection

ANGEROUS

OLTAGE

To indicate hazards arising from

dangerous voltages.

ENSION DANGEREUSE

Pour indiquer les dangers résultant

des tensions dangereuses.

EAVY

This product is heavy and

reference should be made to the

safety instructions for provisions

of lifting and moving.

OURD

Ce produit est lourd et se référer

aux instructions de sécurité pour les

dispositions de soulever et

déplacer.

·This product is to be installed by a qualified IMC appointed installation engineer observing

all local and regional codes.

·All electrical and water services are to be isolated and locked out before installation or

carrying out any remedial work to the IMC Waste appliance.

·Ensure all water supply and waste connections are tight.

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Inlet Station & Remote Dewaterer

5.0 INSTALLATION

PRIOR TO CARRYING OUT ANY WORK, ENSURE BOTH ELECTRICAL AND OTHER

SUPPLY SERVICES ARE ISOLATED

Installation of the appliance MUST be carried out in the following chronological order:

A. Selection of site and positioning

B. Waste outlet connection to the main drain.

C. Water Inlet supply connection.

D. Electrical Connection.

E. Commissioning Tests and necessary adjustments. Including:

i. Check for correct rotation of pump and Dewatering Unit drive motors

ii. Check for correct operation of magnetic feed hopper interlock device

iii. Check for correct operation of bin present sensor

iv. Check for correct operation of bin level sensor

v. Check for correct operation of Emergency-Stop push button

F. Refit all panels

G. Fix self-adhesive Operator instruction plaques in a prominent position adjacent to

both machines.

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5.1 Selection Of Site/Positioning & Clearances

Select the site of the Inlet Station with care so that it is convenient both for the major source

of food waste and for access by machine operators.

The machine should be installed as close to the existing drains as reasonably practicable.

5.1.1 The IMC Waste Appliances require the following minimum clearances:

A. Inlet Station Appliance System

POSITION

CLEARANCE

REASON

TOP

00 mm

inches

For operating the machine.

LHS

600 mm

24 inches

For service access if

available*.

RHS

600

Inches

For service access if available*.

FRONT

900

6 inches

ensure that the control buttons and

the emergency stop button are easily

accessible on the front panel

REAR

200

inches

Clearance for waste outlet, water

inlets

and electrical connection (including

isolator switch).

B. Remote Dewaterer Appliance System

POSITION

CLEARANCE

REASON

TOP

nches

Access to pipework

LHS

600 mm

24 inches

For service access if available*.

RHS

0 mm

Inches

For service access if available*.

FRONT

inches

ensure that

bin access

and the

emergency stop button are easily

accessible on the front panel

REAR

inches

For service access if available*.

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