ILGI HTSV 30 User manual

DEAR CLIENT

We thank you for choosing İLGİ TARIM MAKİNA, which is in service for more than 45

years without sacrificing its quality.

You have bought one of our products by choosing it from our wide product range. First of

all, enjoy your new product; we are sure it will contribute to your agricultural activities.

Control the machine you received basing on the dispatch note and receive it in full.

Before the first use, please pay attention to the warnings and instructions specified in this

manual. Demand your spare parts from the spare parts list by its part number. Make your

machine’s maintenances regularly as it is specified in the manual.

Dear client; our manuals are being updated regularly. Please make contributions by your

proposals. You can convey us all kind of suggestions and complaints by mail, fax etc.

May you have wide crop.

İLGİ TARIM

INDEX

1. SECURITY MEASURES........................................................................ 4

1.1 BEFORE STARTING TO USE ........................................................................4

1.2 WARNING SIGNS ....................................................................................4

1.3 WARNING SIGNS SETTLEMENT PLAN...........................................................7

1.4 WORK SAFETY .......................................................................................7

2. DESCRIPTION OF MACHINE ..............................................................12

2.1 DESCRIPTIVE AND BASIC INFORMATION ON THE FEATURES OF MACHINE .......... 12

2.2 GENERAL STRUCTURE AND PARTS OF MACHINE..........................................13

3. USAGE INFORMATION AND SETTLEMENTS.......................................15

3.1 ATTACHMENT OF MACHINE TO TRACTOR..................................................15

3.2 TAKING THE MACHINE TO WORK AND ROAD POSITIONS ................................15

3.3 PRELIMINARY PREPARATIONS FOR USAGE AND RULES TO BE .........................16

3.4 PARALLEL BLADE ADJUSTMENT ................................................................16

4. LEVELING OPERATION .....................................................................16

5. MAINTENANCE AND REPAIR ............................................................17

5.1 MAINTENANCE-REPAIR WHICH MAY BE DONE BY USER AND RULES TO BE

OBSERVED................................................................................................17

5.2 SEASON-END MAINTENANCE .................................................................19

5.3 REPAIR...............................................................................................19

5.4 CLEARANCE CONTROL AND ADJUSTMENT FOR WHEELS ................................ 20

5.5 BOLT TORCH VALUES .............................................................................21

6. TECHNICAL FEATURES ......................................................................22

1.SECURITY MEASURES

1.1 Before starting to use

Learn what all the warning and information signs mean on the machine. Read and

learn carefully the maintenance instructions manual. Dangerous consequences may occur in case of

false and inattentive use of the equipment..

READ AND CARRY OUT CAREFULLY THE SECTIONS WHERE THIS SIGN IS

AVAILABLE

Read the manual carefully and make sure you understand it! Do not stand between the

equipment and the tractor. Wear suitable working clothes.

1.2 Warning signs

Machine’s Serial Number Label

ILG 210

Before starting to use the machine,

read the maintenance instructions

manual carefully

ILG 203

The CE Mark, indicates that the

machine is in accordance with the EU

legislations.

ILG 207

The risk to squeeze your hand or foot

between the parts.

Don’t put any of your organs between

shearing moving parts in the signed

area.

ILG 205

The risk to get squeezed between the

tractor and the equipment

Don’t enter between the tractor and

the equipment.

ILG 208

The risk of slipping and falling from the

chassis of the machine.

Please don’t step up onto the machine

or to use as a platform.

ILG 209

The risk of hit of the turning, folding

that is to say moving parts. This

danger may result in injuring or death

risk.

Don’t enter the movement area

of the parts during the running of the

machine

ILG 206

In case of spotting oil leakage on the

hydraulic components the power

source must be stopped

Control and prevent all the leakages in

the hydraulic circuit.

ILG 204

The oil leakages on the hydraulic

circuit must be controlled carefully as

there is high pressure in that circuit.

The pressurized oil may harm your

body or skin.

Don’t try to control and to close the oil

leakages manually. Prevent the

leakage by carefully reading the

instruction manual. Appeal to a health

organization in case of any injure.

ILG 201

Obey all the work safety rules and take

precautions during all your installations

and repair works. Otherwise there is

the risk of injure and death.

Take precautions against the slipping

and starting to work by itself. Read the

relevant sections on the instructions

manual and pay attention to the

warnings.

ILG 202

The maximum working pressure of the

hydraulic system is 200 bars.

ILG212

The pieces (stone, clay, machine piece

etc.) which can pop out from the

machine can cause to injuries.

Don’t get to the machine much closer

than the safety distance.

ILG 211

During the machine’s embarkation or

transportation, it must be elevated

from the points where there are this

sign.

1.3 Warning signs settlement plan

1.4 Work Safety

Before Operation:

If you use the machine for the first time, read all instructions carefully. If you doubt any

subject, seek to technical assistance of our firm.

Rules for the prevention of accidents and safety which are effective in trade associations

should be observed as well as the statements in the instruction books on the machine.

Warning and descriptive labels suited on the machine introduce significant descriptions for

risk-free working. To comply with these labels serve to your safety. Renew the damaged

warning and descriptive labels immediately.

Before working it is necessary to be sure about all orders and working parts as well as their

functions. Otherwise it may be so late in case of operation.

Obey the necessary traffic rules when you attach your machine to tractor and take the road.

Take safety precautions. Comply exactly with the instructions for safety use and rules for

the prevention of accidents.

In case of the transportation of your machine to another place, pay attention to lift the

machine from the lifting points stated on machine. When the machine is lifted by a crane,

stay never under the machine or near it.

Figure 1

Since laser leveling machine manufactured by our firm is a heavy and bulky machine, it

should be placed into carrier (Truck etc.) and fixed safely to it. Loading and unloading

operations should be made by a crane etc. if possible. While loading and unloading,

necessary safety precautions should be taken.

Please make sure that the operator using the tractor to which your machine is attached is

licensed, experienced and well-trained driver.

Exhaust gas is toxic, thus tractor shouldn’t be operated in inappropriate and closed areas.

Before removing the hydraulic hoses and pipes, it is necessary to make sure completely that

circuit is not under pressure. An oil leakage under pressure is dangerous. While searching

leakages in order to prevent serious injuries, it is necessary to use protective glasses and

gloves. Before working with hydraulic system oil pressure should be decreased. Make sure

that hydraulic hoses are attached to the right outlets.

Don’t attempt to run and maneuver the tractor without sitting on driver’s seat.

Make sure that control panel in the tractor should be set off in comings and goings

Stop lamps of machine and beacon lamps should be turned on permanently in comings from

and goings to the field as well as vehicle moving especially in dark weather and at the

evening hours.

Remind that the machine fixed to tractor will change the some functions of tractor (breaking

distance, steer ability, center of gravity etc.).

Please check the tire pressures before departing

Power take-off of tractor shouldn’t be operated while vehicle moving (Coming-Going).

Don’t let anyone to sit on the machine not only the comings from or goings to the field but

also during operation on the field.

Set the parking brake of tractor and shift the gear to neutral before fixing your machine to

tractor.

Make sure that no one stay between machine and tractor while machine is attached to or

removed from tractor.

Start to work after taking all safety precautions in your machine and tractor.

Figure 2

Attach your machine to a tractor with appropriate tractive force and hydraulic lifting order.

Pay attention to the area where hydraulic lifting arms are operated. This area is dangerous.

Tractor-machine connection should be done via the safety chains integrated onto the

machine later. (Figure 3)

Make sure that there is no one especially children and domestic animals is around the

machine before running it. Take necessary precautions in order to see around comfortably

Obstacles like tree roots and wastes like cloth, nylon etc. should be considered and obstacles

on field should be removed.

Very stony and grassy fields shouldn’t be processed.

Fields under heavy rain and very muddy fields shouldn’t be processed in order not to

damage the surface of field, because the earth leveled is adhered to shovel and prevents

leveling by preventing it from staying at intended place.

Machine should be kept clear against fire danger.

Check and connect handling equipment, lighting, warning orders as well as protection

orders.

Make sure that machine is taken to road position while coming from and going to the field.

It is necessary to drive slowly on uneven and stony roads, bends and in the event that

machine is shaken too much.

Figure 3

During Operation

Clutch is controlled softly and then tractor should

be run. Rapid and stern departures may cause

springs and under draughts especially while going

up or pulling.

When an abnormal voice is heard while machine is

working, machine should be stopped.

Don’t touch any moving and rotating part in any

way.

Wait that they completely stop before touching the

parts of machine.

Don’t force the limits of machine like the capacity, running speed etc.

Don’t add weight onto and don’t let anybody to sit on the machine while running.

Blades of shovel shouldn’t be kept close too much to the border of field and leveling

operation shouldn’t be done therein.

Don’t be close to the machine while working and don’t let anybody to be close to the

machine.

Don’t let anybody to stay on tractor or machine except operator.

Don’t work with the machine excessive rainy and windy days.

If your tractor is running, never leave the driver’s cab.

Never drive back when shovel contacts with the earth while working.

Don’t stay in the rotational and oscillation area of machine

Crushed and cut spaces occur in the sections operated with hydraulic or spring forces. Pay

attention to these points.

Don’t put your arm and leg between tractor and machine or don’t hold it during operation

After Operation

Before leaving tractor, take down the machine connected to hydraulic system. After

switching off the engine, set the parking brake and turn off the ignition key.

If possible tractor should be parked on a level surface and put into any gear and set the

parking brake. If it will be parked on an inclined surface, first gear should be put at uphill

and reverse gear should be put at downhill and parking brake should be set in both positions.

Perform the settings and repairs of your machine only when tractor engine is switched off

and shovel equipment is taken down. Before starting maintenance, adjustment and repair,

bring the ignition key of tractor.

Broken parts should be replaced with the original parts. Part taken from anywhere can’t be

in compliance with the machine. It may cause failures and great material damages. Use

original spare parts as much as possible.

While taken the machine from working position to road position or from road position to

working position, these operations should be done slowly. If it will be done stationary,

make sure that no one is around the machine.

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