IES 4416 User manual
Revision RB16
IES 4416
Onbord LED + CAM Controller
SYSTEM DESCRIPTION
Mobile ruggedized supply and control unit for up to 20 LED illumination heads
and 10 high speed video cameras.
Contents
1 OVERVIEW......................................................................................................................3
1.1 Mounting information.............................................................................................................4
2 CONNECTORS AND FRONT PANEL ELEMENTS........................................................5
2.1 MAIN connector.....................................................................................................................5
2.2 CTL/STS connector...............................................................................................................6
2.3 AUX connector......................................................................................................................6
2.4 LED head connector..............................................................................................................7
2.5 LED status markers...............................................................................................................7
2.6 Front panel button.................................................................................................................7
2.7 CAM1 to CAM10 port connector............................................................................................8
2.8 Trailing cable connector Lemo 5B.........................................................................................9
3 FUNCTIONAL DESCRIPTION.......................................................................................11
3.1 Unknown IP.........................................................................................................................11
3.2 Setup light...........................................................................................................................11
3.3 Starting the light...................................................................................................................11
3.4 SYNC and CONT modes.....................................................................................................12
3.5 External sync input..............................................................................................................12
3.6 Special Functions................................................................................................................12
3.7 Device shutdown timer........................................................................................................13
4 DIAG4400-SOFTWARE.................................................................................................14
4.1 Finding and connecting LED-Controllers.............................................................................14
4.2 CMD-Tab.............................................................................................................................16
4.3 Config-Tab...........................................................................................................................16
4.4 Battery-Tab..........................................................................................................................18
4.5 IP-Settings -Tab...................................................................................................................18
4.6 Status -Tab..........................................................................................................................19
5 CE CONFORMITY.........................................................................................................21
1 Overview
This onboard LED + CAM controller can supply energy and can control up to 20 LED illumination
heads and up to 10 high speed video cameras. It is made for installation on bord of a vehicle and
may be used in crash testing scenarios. It contains internal rechargeable batteries.
In its standard version it has a standard KT (Minidau) footprint. As an option, one or two "balconys"
(see photograph, shown is the 5B balcony) below are available, that allow connection of a small or
a full size trailing cable (Lemo 3B or Lemo 5B connectors).
1.1 Mounting information
The drawing below shows the main measures. From the bottom threads at least 6 should be used.
We also recommend the good practise of having a stopping edge on the users mounting plate,
which can take the acceleration force.
Bottom view
12 Gewinde M5, Einschraubtiefe max. 8 mm
12 threads M5, depth max. 8 mm
110
99
LED-Controller
4416
MF01
ON / OFF
RDY
SYN
ETH
TRG
90%
70%
50%
30%
LED 1 LED 2
CTL/STSMAIN
CAM 8CAM 7
CAM 5
CAM 2
CAM 4CAM 3
CAM 1
CAM 9
CAM 6
CAM 10
LED 7
LED 4 LED 5 LED 6
LED 3
LED 8 LED 9
LED 10
46 270
27016 30
Unverschobene KT-Befestigung
86,586,5
55,5
110
25,5
30
2 Connectors and Front Panel elements
All connectors and user interface elements are located on the front panel.
2.1 MAIN connector
The MAIN connector is used to connect this device to the user´s existing infrastructure.
Connections are:
Power supply to internal charger
Ethernet for communication
Trigger input
Sync input
The pinout is given in the table below.
Connector type in front panel: Lemo EGA.2B.318
Connector type for user cable: Lemo FGA.2B.318
Pin Signal Remark
1 Ethernet A-
2 Ethernet D-
3 Ethernet B-
4 Ethernet B+
5 Ethernet C+
6
7 +CHGSUP Charger-Input 40-48 V, 1 A
8 +CHGSUP as above
9 SYNC+
10 SYNC-
11 -CHGSUP Device-GND and Charger-GND
12 -CHGSUP as above
13 Ethernet A+
14 Ethernet D+
15 Ethernet C-
16
17 +T0
18 -T0
Case
The input signals SYNC and T0 are of type RS-485. They are pulled to their respective quiet
voltage levels by internal pullup resistors and therefore may be left open, if unused.
These inputs also accept TTL input signals. These must be referenced to GND. This table shows,
how to connect a TTL sync signal to the MAIN connector:
TTL sync out from user´s equipment MAIN Pin 9
TTL GND from user´s equipment MAIN Pin 11
It would be possible to signal T0 with a closing contact between pins 17 and pin 11 - however this
is not recommended, because it is an RS-485 input and not an explicit contact input. But it´s ok for
testing purposes.
2.2 CTL/STS connector
The CTL/STS connector has control and status signals for exchange with external equipment. The
signals are optoisolated and the couplers have internal current limiting circuity, so they can be
driven from sources between 5 V and 24 V without additional resistors. Functions provided:
START signal input to start the light
READY output to signal ready status
Remote front panel button control input
There is also an isolated 5 V voltage source provided on this connector. It makes it easy to use the
optoisolated inputs from closing contacts.
The pinout is given in the table below.
Connector type in front panel: Lemo EGG.1B.308
Connector type for user cable: Lemo FGG.1B.308
Pin Signal
1 Opto-Start K
2 ISO 0V
3 Opto RDY C
4 Opto RDY E
5 ISO +5 V
6 Opto Start A
7 Opto Setup light A
8 Opto Setup light K
2.3 AUX connector
The AUX connector is used for user specific extensions. There is no general description available
or possible. In case of devices with no trailing cable "balcony", this connector is typically used to
feed in the camera power.
2.4 LED head connector
The LED illumination heads are connected to the LED 1, LED 2 , ... output connectors. Each
output connector can supply two LED heads, or one double LED head. Each output connector has
one temperature supervising input channel.
If (downgraded) devices are not fully equipped with LED ports, then the lower connector numbers
ar functional (starting at LED1) and the higher numbers are not functional.
The pinout is given in the table below.
Connector type in front panel: Lemo EGG.1B.306
Connector type for user cable: Lemo FGG.1B.306
Pin Signal
1 LED A1
2 LED K1
3 LED A2
4 LED K2
5 NTC a
6 NTC b
Case Screen
2.5 LED status markers
The status markers indicate
Charge level of internal batteries
Ethernet communication activity
Sync input signal present
Controller ready status
During charge (when external power supply is attached to MAIN connector) the highest charge
level LED blinks. This indicates, charging takes place. The charging is complete, if all charge
indication LED´s are ON.
Ethernet indicator is normally ON, and is blanked for a moment, if a command is received and
processed.
Sync LED is ON, if a valid external sync signal is recognized.
Controller ready status is signalled, if battery is in good condition and no temperature is higher than
the "ready level". See operating instructions for more on ready signalling.
2.6 Front panel button
The front panel button provides these functions:
Switch ON the device (press short)
Switch ON or OFF the light (press 1/2 second)
Force device to use a default IP
Switch OFF the device
Switching ON is simple, just press shortly.
Switching the light is done by pressing the button a bit longer, then release. Light is switched on at
the lowest level on the first press (called setup light), then switched to full level on the second
press, then switched off on the third press.
If pressed for a long time (around 6 seconds), the LED´s give feedback: All turned off exept RDY
and ETH. Releasing the button at this moment will bring the device into DEFAULT IP mode. In this
mode, the device has the following IP:
Default IP 192.168.1.40
This mode is indicated by blinking the ETH LED every second. It is usefull to discover and set up a
device with unknow IP. The mode is ended by switching off the device.
Switching OFF the device is done by pressing the button long, approx 8 seconds (or more).The
LED´s give feedback: All turned off.
Please note, that after 6 seconds the default IP mode is offered (LED feedback), and switching
OFF requires to keep on pressing the button!
2.7 CAM1 to CAM10 port connector
Connector type in front panel: Lemo EGG.2B.318
Connector type for user cable: Lemo FGG.2B.318
Pin Signal Remark
1 Ethernet A-
2 Ethernet D-
3 Ethernet B-
4 Ethernet B+
5 Ethernet C+
6 GPIOP general purpose input
7 +SUP CAM supply 20-32 V, fused 5 A
8 +SUP as above
9 SYNC+
10 SYNC-
11 -SUP RTN from CAM supply
12 -SUP as above
13 Ethernet A+
14 Ethernet D+
15 Ethernet C-
16 GPIOM general purpose input
17 +TRG
18 -TRG
Case
Same Pinout as in all IES camera control products.
2.8 Trailing cable connector Lemo 5B
Pin Signal Remark
1
2 Ethernet-Screen (optional)
3 Ethernet D-
4 Ethernet D+
5
6 Ethernet A-
7 Ethernet B-
8 Ethernet C+
9 Ethernet C-
10 Ethernet B+
11 Ethernet A+
12 RTN 48V
13 RTN 48V
14 Data C 485 + T0+, quiet level: 0 V
15 SUP 48V
16 SUP 48V
17 SUP 48V
18 Data C 485 - T0-, quiet level 5 V
19 RTN 48V
20 -
21 Data C Shield
22 -
23 -
24 Data A 485+ +START light opto input
25 Data D 485 + +SYNC RS-485
26 Data B 485+ +RDY opto output
27 -
28 Data B 485- -RDY opto output
29 Data D 485 - -SYNC RS-485
30 Data A 485- -START light opto input
31 Data A Shield
32 Data D Shield
33 Data B Shield
34 CAM P
35 CAM P
36 Data E 485 + +SETUP LIGHT opto input
37 CAM M
38 CAM M
39 CAM M
40 Data E 485 - -SETUP LIGHT opto input
41 CAM P
42 CAM P
43 Data E Shield
44 CAM M
Power pins Signal
1 CAM M
2 CAM M
3 CAM P
4 CAM P
Remark: This is a big connector and during handling big forces and moments could be applied, but
should be avoided. If the connector sits tight in its socket, please do not try turning, it is better to try
loosen it by applying moderate forces to left and right alternating.
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