IECHO BK4 Series User manual

FOREWORD

Dear customer：

Hello!

BK4 series high-precision digital cutting system can automatically and accurately complete the processes of

full cutting, half cutting, engraving, punching, crease, marking, etc. at the same time, it is equipped with or

equipped with receiving and automatic feeding system to quickly complete blanking and cleaning. It is

suitable for the production of advertising signs, printing and packaging, automobile interior decoration,

furniture sofa, composite materials and other industries, Is the real all-round champion of material cutting.

Thank you for choosing to use IECHO high-speed digital cutting system!

When compiling this manual, we strive to be comprehensive and easy to understand. In order to facilitate

your better use of the equipment, please read the user manual carefully, operate according to the steps, and

keep it properly after reading. From the beginning to the end, IECHO's "star service" will accompany you. No

matter what problems you have, please contact us according to the telephone and address on the user

manual. We are always waiting to serve you.

Thank you again for choosing IECHO products, if there is any change for the manual contents due to product

improvement, we apologize in advance that we won’t make another notice

●

Please read the product manual carefully before using the product.

●

To ensure production safety, please read the "safety instructions".

Safety instructions

note

In principle, all installation, putting into use and maintenance

work should only be completed by qualified professionals !

note

There is a risk of serious injury to personnel and property under the following

circumstances：

Remove the housing without authorization

Incorrect installation and use

note

Internal or external changes to the equipment can only be made after

prior consultation with Hangzhou IECHO Technology Co., Ltd

note

The company shall not be liable for safety injuries caused by the use of

accessories not authorized by Hangzhou IECHO Technology Co., Ltd

 
 
 
 
 
 
目录
 
Equipment Overview ..................................................................................................................................................................... 1 
1. Features.............................................................................................................................................................................. 1 
2. Composition ..................................................................................................................................................................... 1 
3. Working Principles .......................................................................................................................................................... 1 
4. Technical Parameters...................................................................................................................................................... 2 
5. Cutting head ..................................................................................................................................................................... 3 
6. Cutting tools ..................................................................................................................................................................... 4 
7. Circuit Boards introductions.......................................................................................................................................... 7 
Installation ....................................................................................................................................................................................... 8 
1. Installation of complete machine................................................................................................................................. 8 
1.1. Loading and unloading ..................................................................................................................................... 8 
1.2. Disassembly and assembly of the cover ........................................................................................................ 9 
1.3. Remove the packing batten ............................................................................................................................. 9 
1.4. Move the machine............................................................................................................................................ 10 
1.5. Initial leveling of the base frame ................................................................................................................... 10 
Leveling methods：........................................................................................................................................................ 10 
2. Power supply .................................................................................................................................................................. 11 
3. Air supply......................................................................................................................................................................... 12 
4. Cutting head installation.............................................................................................................................................. 12 
5. Cutting tools installation.............................................................................................................................................. 16 
5.2. EOT installation.................................................................................................................................................. 17 
5.4. Creasing tool installation ................................................................................................................................ 20 
Operation....................................................................................................................................................................................... 20 
1. Preparation...................................................................................................................................................................... 20 
2. Steps ................................................................................................................................................................................. 20 
Electrical wiring instructions ...................................................................................................................................................... 21 
1. BK4 Circuit diagram of Machine................................................................................................................................. 21 
2. BK4 Gas circuit diagram ............................................................................................................................................... 22 
Common Error and Troubleshooting ...................................................................................................................................... 23 
Safety Attentions.......................................................................................................................................................................... 24 

Equipment Overview

1.1.

Features

BK4 series cutting machine adopts the overall frame structure layout and brand-new appearance

design. Adhering to the design concept of efficient, accurate cutting and intelligent processing of IECHO

equipment, it takes a higher level in cutting efficiency, operation stability and noise reduction.

Efficient motion control system, high-speed motion and smooth operation;

The circulating air pump cooling system solves the contradiction between sound insulation and

heat dissipation, and the noise reduction effect is obvious;

High mechanical strength for high load work;

High precision CCD positioning to ensure cutting accuracy;

Vacuum area control;

Energy saving vortex vacuum control;

Cutting head processing technology.

1.2.

Composition

BK4 series cutting machine is composed of electrical control cabinet, cutting machin, vacuum pump

and other auxiliary equipment. It can be equipped with automatic feeding system, computer rack, CCD,

automatic knife initialization and other functional modules; The software part consists of data

processing software and cutting machine control software. (please refer to the corresponding software

manual for software use)

According to user requirements, one or more of the following tools can be configured: UCT, EOT,

milling tool, V-CUT, Creasing tool, PRT, punching tool, general drawing pen, etc. (please refer to 1.6 tool

introduction for details)

1.3.

Working Principles

Import the files into SmartCut/iBrightCut, the user can process the files (editing and nesting) and

send the processed cutting files to CutterServer. According to the cutting files, the controlling system will

create motion control signals. With the signals, servo motors execute the tools lift/down and modules

movement. Thereby, the machine achieves the high- speed and high-precision

1.4.

Technical Parameters

Definition

Parameter

Model

BK4-2516

Cutting Area

2500mm×1600mm

Machine Dimension

3380mm×2200mm×1330mm

Area covered

According to the configuration, it’s around 10-15 ㎡

Weight

880KG

Max Speed

1800mm/s

Max Cutting Thickness

50mm

Accuracy

0.1 mm

Modules

Can be installed up to 2 cutting heads

File formats

DXF

、

PLT

、

PDF

、

HPG

、

HPGL

、

TSK

、

BRG

、

XML

、

CUT

、

OXF

、

ISO

、

EPS

Interface

Serial port/USB/

Adsorption

Vacuum Pump

Air supply Requirement

0.6~0.8MPa，Dry compressed air

Power Requirement

Three-phase 380V/single phase 220V 50Hz

Rated power

13KW

Storage Temperature

Temperature0

℃

-40

℃

，

Humidity 20%-80%RH

1.5.

Cutting head

Universal

cutting head

All tools can be installed in

(Except for milling tools over

450W)

Cutting thickness

：

50mm

Punch head

Two punches are set.

It can punch round holes or

slotted and V-shaped knife

holes.

Punching Max: 10mm

thick material

1.6.

Cutting tools

Illustration

Name

Ab.

Feature

Material

Tangent

Tool

CUT

Universal Cutting Tool for

materials up to 5mm thick.

Fast speed and low cost.

Cardboard, Chevron board, ABS

board, Gasket, Carbon fiber

prepreg, PVC tarpaulin, PE, XPE,

Label, e

Electric

Oscillating

Tool

EOT

High-frequency electric-driven

tool with 80W power options.

Max cutting speed 1m/s for

soft and medium-density

materials.

Chevron board, Corrugated

board, Gasket board, Gray

cardboard, PE, XPE, EPE, PU

leather composite sponge, Coil

car mat

Pneumati

Oscillating

Tool

POT

Powerful air-driven tool

with extended stroke for

dense materials up to

50mm thick.

Composites, Honeycomb

board, Asbestos gasket,

Graphite gasket, Sponge, EPE,

etc.

Kiss-Cut

Tool

KCT

By adjusting the position of

the tool tip, the material can

be accurately positioned and

processed, and the upper

material can be accurately

cut through without

damaging the bottom lining

material of the lower layer. It

is mainly suitable for cutting

vinyl material.

Vinyl, sticker, reflective film,

etc.

Driven

Rotary

Tool

DRT

Cutting tool with driven

rotary blade for fabrics and

technical textiles with high

processing speed.

Fabrics, carbon fiber, glass

fiber, aramid, carpet, etc.

Illustration

Name

Feature

Material

V-CUT

Tool

V-CUT

Tool with 5 cutting angles

(0°,15°,22.5°, 30°, 45°).

Create 3D structural

design

Honeycomb board,

sandwich board, KT board,

Gray board, etc

Powerful

Rotary

Tool

PRT

The cutting speed is fast

and it is not easy to burn

wire. With the hair

splitter, it can directly cut

wool materials. Wool

separator can be added.

textiles, carbon fiber, glass

fiber, carpet, fur, etc.。

Creasing

Tool

CTT

Creasing wheels for

carton box making

Corrugated board, carton

board, etc

CNC

Router

URT

Standard material suction

device, compressed air

cooling.

power

：

450W

；

RPM

：

60000rpm

；

Max thickness ：

16mm。

Acrylic, Di-bond, aluminum

composite, MDF, et

This manual suits for next models

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