Ideal Boilers Buccaneer GTE 4 User manual

users guide

Buccaneer GTE

Your Ideal users guide

ENGINEERED FOR PEACE OF MIND

GTE 4, GTE 5, GTE 6

& Combination Boilers

When replacing any part on this appliance use only spare parts that you can be

assured conform to the safety and performance specification that we require. Do not

use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers.

159181-2.pmd 5/16/2005, 11:36 AM1

2Buccaneer GTE - User's

Buccaneer GTE

(Gas and Fuel Oil)

PI No. 0049 BM 3528 Destination Countries: GB, IE

CAUTION.

To avoid the possibility of injury during the installation, servicing or cleaning of

this appliance care should be taken when handling edges of sheet steel components

All CORGI Registered Installers carry a CORGI ID card, and have a registration number. Both should be recorded

in your Log Book. You can check your installer by calling CORGI direct on 0156 372 300.

INTRODUCTION

The Buccaneer GTE is a floor-standing boiler featuring full

sequence automatic gas or fuel oil burner.

SAFETY

It is essential that the instructions in this booklet are

strictly followed, for safe and economical operation of the

boiler.

FOR GAS FIRED BOILERS

Current Gas Safety (Installation & Use)

Regulations or rules in force.

In your own interest, and that of safety, it is the law that this

boiler must be installed and maintained by a CORGI registered

installer, in accordance with the above regulations.

The appliance should be serviced at least once a year by a

CORGI registered installer.

Electricity Supply

The appliance must be earthed.

Supply 230 V - 50 Hz.

This appliance is intended to be connected to the supply via a

double-pole switch, having a 3mm contact separation in both

poles, serving only the boiler and system controls.

Alternatively, a 3-pin UNSWITCHED socket may be used.

Important Notes

• If the boiler is installed in a compartment then the

compartment MUST NOT be used for storage purposes.

• Do not store objects around or on the boiler, and keep access

clear at all times.

• Do not obstruct ventilation ducts, grilles or openings in the

boiler room, room space or compartment that the appliance is

installed in, or the passage of combustion and ventilation air

to the boiler.

• Do not turn off the boiler if it is to be left unattended in frosty

weather.

• If it is known or suspected that a fault exists on the boiler then

it MUST NOT BE USED until the fault has been corrected by a

recognised installer (CORGI registered for gas-fired boilers).

• Flammable materials must not be placed in close proximity to

the appliance. Materials giving off flammable vapours must

not be stored in the same room as the appliance.

In cases of repeated or continuous shutdown, a recognised

installer (CORGI registered for gas-fired boilers) should be called

to investigate and rectify the condition causing this and carry out

an operational test after each intervention on the device. Only the

manufacturers original parts should be used for replacement.

Minimum Clearances

Clearances of 500mm (20") at the rear, 500mm (20") at the

sides and 1000mm (40") at the front of the boiler casing must be

allowed for servicing.

To Light the Boiler (Refer to Frame 1)

1. CHECK THAT THE ELECTRICITY SUPPLY TO THE BOILER

IS OFF.

2. Set the boiler on/off switch (1) to off.

3. Set the boiler flow control (7) and DHW temperature control

(10) to maximum.

4. Switch on the electricity supply to the boiler and check that all

external controls, e.g. programmer, room thermostat etc. are

on and the Summer/Winter switch (3) is set to Winter.

5. Set the boiler on/off switch (1) to ON.

The boiler will commence the ignition sequence, supplying

heat to the system when required.

Note. If the burner does not ignite refer to the burner

instructions.

6. Set the boiler flow control (7) and DHW temperature control

(10) (combination boilers or if optional DHW sensor fitted), to

the desired settings.

Settings below 4 (approx. 400C) are not recommended, in

order to avoid the risk of combustion products condensing on

the walls of the boiler.

7. Burner

Refer to the instructions supplied with the burner for specific

control features.

buc5536

buc5487

159181-2.pmd 5/16/2005, 11:36 AM2

Buccaneer GTE - User's

BOILER CONTROLS / DISPLAY

1 Boiler on/off switch

Position ..... ON Position ..... OFF

2. Alarm light

Comes on when the burner is in safety

lockout

3. Summer/Winter switch

Winter

Start the heating pump

Summer The heating pump stops

12 minutes after the

changeover to summer

mode.

4. Test-STB button

When held in the pressed position it tests the

safety thermostat and cuts off the pump(s)

5. Safety thermostat (with manual reset) Set

to 1100C

6. Timed circuit breaker (4A)

7. Electronic thermostat

Adjustment of the boiler flow temperature

8. Light on

Indicates the display above it is showing the

boiler flow temperature

DOMESTIC HOT WATER

(combination boilers or those fitted with a DHW sensor)

Items 9 & 10 only.

9. Light on

Indicates the display above it is showing the DHW temperature.

10. Electronic thermostat

Adjustment of the average DHW storage temperature

Notes for items 9 & 10 only.

Combination boilers or those fitted with a DHW sensor. When the system

is switched on it performs an air elimination sequence of the hot water

calorifier lasting for 1 minute, by intermittently operating the DHW load

pump and the CH pump. This air elimination sequence is de-activated if

the calorifier temperature is more than 250C

Summer/Winter Switch. If DHW has been in demand, a delay of approx. 1

minute will occur for the change from the DHW pump to the CH pump, after

the changeover to Winter mode.

Boiler flow

DISPLAY FEATURES

Central Heating only

The green Heating LED illuminates and the

display indicates boiler flow temperature.

Central Heating & DHW

(combination boilers or those fitted with a DHW sensor)

Green LEDs for both boiler flow and DHW temperature

illuminate alternately, as shown, and the display shows the

appropriate boiler flow and DHW temperatures.

DHW temp

Ctrl. Position Approx. Temp.

1. Boiler flow temperature (CH) 3 to 9 300C to 900C

2. DHW (combi boilers or those fitted with DHW sensor) 1 to 8 100C to 800C

CONTROL OF WATER TEMPERATURES

The water temperature may be controlled by the following control settings:

Note.

In DHW mode the boiler flow

temperature will automatically

be controlled by the DHW

temperature limiter.

Settings below positions 4 (CH) and 6 (DHW) are NOT RECOMMENDED.

CONTINUED..............................

159181-2.pmd 5/16/2005, 11:36 AM3

Ideal Consumer Helpline

Tel: 01482 498 376

www.idealboilers.com

Caradon Ideal Limited pursues a policy of continuing improvement in the

design and performance of its products. The right is therefore reserved to

vary specification without notice.

April 2005 159 181 A02

Ideal Boilers, P.O. Box 103, National Ave, Kingston upon Hull, HU5

4JN. Telephone: 01482 492 251 Fax: 01482 448 858. Registration No.

London 322 137.

DISPLAY FEATURES . . . . CONTINUED

Notes

Probable Cause

The corresponding

sensor circuit is

interrupted or is short

circuited

If the power supply is interrupted with

an alarm and no corrective action

is taken then, when the power is

resumed, the boiler will restart but

continue to operate in a CH mode only

and alarm will NOT be displayed.

The titanium anode is

open circuit or the

calorifier is empty

The titanium anode

has a short circuit or

the connections are

wrong

(+ve to -ve or vice versa)

The DHW may be reactivated for 24 hours

by disconnecting and reconnecting the

power supply to the boiler.

If the titanium anode is faulty the

calorifier will no longer be protected. It

is therefore absolutely vital to inform

the installer or engineer in charge of

maintaining the boiler.

If the calorifier is not fitted with a

titanium anode check that the

connector supplied in the AD 212 kit,

which has a 22Ohm resistance and a

100nF capacitor fitted, is correctly

connected to terminals 25 and 26.

ComponentFailureMessage

Installation stops Boiler

sensor

Remedy

Inform the

installer

Installation

continues to

operate but DHW

no longer heated

DHW

sensor

No DHW Titanium

anode

No DHW Titanium

anode

(see note if

not fitted)

Check that the

titanium anode is

properly connected

or fill the calorifier

Check that there

is no short circuit

or the

connections are

made correctly

MESSAGES - ALARMS The display may show the following messages in the case of a malfunction:

To Shut Down the Boiler

1. For short periods

Set the boiler on/off switch (1) to OFF.

2. For longer periods

Set the boiler on/off switch (1) to OFF. Switch the electricity

supply to OFF. For longer periods the entire system should

be drained, including the domestic hot water supply.

To Relight the Boiler

Refill the system if it has been drained, taking care to ensure

no air is in the boiler or system.

Repeat the procedure detailed in 'To light the boiler'.

Frost Protection

If frost is likely, leave the boiler thermostat at a reduced

temperature setting. Ensure external controls allow the boiler

to operate if necessary. Note that this may not protect remote

parts of the system, in which case a separate frost thermostat

should be fitted or the system drained and the boiler shut down,

as for Long Periods.

Boiler Overheat Thermostat

Boiler overheating is detected by the overheat thermostat

connected to the boiler control module. If the boiler overheats, it

will shut down the burner but the circulating pump will continue to

run. The display may show until the water cools. Press

the safety thermostat reset button, under the screw top cap (5),

and the burner will relight. If the fault recurs, turn off the boiler

and consult a recognised installer (CORGI registered for gas-

fired boilers.)

Escape of Gas

Should a gas leak or fault be suspected contact your local gas

supplier without delay.

Do NOT search for gas leaks with a naked flame.

Cleaning

For normal cleaning simply dust with a dry cloth.

To remove stubborn marks and stains use a damp cloth and

mild detergent.

DO NOT use abrasive cleaning materials.

159181-2.pmd 5/16/2005, 11:36 AM4

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