HySecurity HTG 320-8 Manual

HyHy

Hy-

-Security

SecuritySecurity

Security

Gate Operators

Gate OperatorsGate Operators

Gate Operators

HYDRAULIC

HYDRAULICHYDRAULIC

HYDRAULIC

BARRIER ARM GATE

BARRIER ARM GATEBARRIER ARM GATE

BARRIER ARM GATE

Operators

OperatorsOperators

Operators

With Smart Touch Controller

With Smart Touch ControllerWith Smart Touch Controller

With Smart Touch Controller

Installation and Maintenance Manual

Installation and Maintenance ManualInstallation and Maintenance Manual

Installation and Maintenance Manual

Models HTG 320-2, HTG 320-3

HTG 320-6, HTG 320-8

and

DC Battery UPS version

Revision: ___

Hy-Security Gate Operators

Phone: 1-800-321-9947

FAX: (206) 286-0614

Internet: www.hy-security.com

INSTR# 107

Email: Info@hy-security.com Date 4/01/02

Installation and Maintenance Manual

Barrier Arm Gate Operator

photocopier, electronic or mechanical, without the express written permission of Hy-

Security Gate Inc. Additionally, Hy-Security Inc. makes no representations or

warranty with respect to this manual. We also reserve the right to make changes in

the products described without notice and without any obligation to notify any

persons of any such revision or change.

Installation and Maintenance Manual

iii

Table of Contents

Introduction.......................................................................................................................v

Warranty Registration .....................................................................................................vi

Available Models and Features ....................................................................................1-2

I. Safe Gate Design

Important Information for Gate System Installers, Owners & Users ........................3-5

II. Installation

Typical System Schematic for a Barrier Gate ................................................................5

Tools Required .................................................................................................................6

Installation Preparations and Installation....................................................................7-9

HTG 320 Components ....................................................................................................10

HTG 320 Adjustments ....................................................................................................11

Manual Operation ...........................................................................................................12

Technical drawings ...................................................................................................13-15

III. Smart Touch Set up

Basics of Using the Smart Touch Controller ...............................................................16

Installation Configuration for Smart Touch Controller ...............................................17

Wiring Control Inputs to the Smart Touch Controller ............................................18-19

Connecting a Master/Slave Pair ....................................................................................20

Table of User and Installer Menu Functions ...........................................................21-22

User Menu: Description Functions Available...............................................................23

Installer Menu: Description Functions Available....................................................24-25

Options for User Programmable Output Relays ..........................................................26

Clock Functions..............................................................................................................27

IV. Entrapment Protection

Entrapment Protection Schematic................................................................................28

UL 325 Standard Requirements for Entrapment Protection Devices.........................29

Placement and Use of Secondary Pedestrian Entrapment Sensors..........................30

Installing Gate Edge (Contact Type) Reversing Sensor..............................................30

Installing Photoelectric (Non-Contact) Sensor .......................................................31-32

Installation and Maintenance Manual

Table of Contents, continued

V. Detectors and Loops

Loop & Detector Installation Guide..........................................................................33-35

Vehicle Detector Options...............................................................................................36

Hy-Security Hy-5A Vehicle Detector Installation .........................................................37

Standard 11-Pin Vehicle Detector Installation .............................................................38

Detector & Loop Fault Diagnostics...............................................................................39

VI. Accessories

24 Hr / 7 Day Time Clock Option ..................................................................................40

Connecting a Radio Receiver........................................................................................41

VII. Troubleshooting and Maintenance

Troubleshooting.......................................................................................................42-43

Maintenance .............................................................................................................44-45

VIII. Two part Operators (Battery types)

Important Notes about DC Powered Gates.................................................................46

DC Wiring & Control.....................................................................................................47

Battery Supply Diagrams.........................................................................................48-49

IX. Appendix

Wiring Size Schedules.............................................................................................50-51

Components & Replacement Parts ........................................................................52-58

Limited Warranty...........................................................................................................59

Installation and Maintenance Manual

Introduction

Welcome – We would like to take this opportunity to thank you for this

purchase. Hy-Security has manufactured the finest hydraulic gate operators

available since the 1970s. Our commitment to quality and innovation will

become evident as you become familiar with the features and performance of

this expertly engineered machine. All Hy-Security operators are equipped

with the Smart Touch Controller, a digital electronic brain that offers

unparalleled features.

Please take a few minutes to study the contents of this instruction manual.

The benefits of taking a little extra time to align the gate operator properly and

to verify a fully functional installation will ensure customer satisfaction and a

longer life with minimal maintenance costs.

Installers and owners must be certain to thoroughly review and

understand the Important Information regarding pedestrian entrapment

protection contained within this manual. There are hazards associated

with automatic gates that can be greatly reduced with proper design,

installation use. When an automatic gate is first made functional, the

installer must teach the owners and users how to operate this system

correctly. When the installation is complete, leave this manual for the

owner’s use and reference.

Please do not hesitate to give your Hy-Security distributor a call if you

experience any difficulties during the installation. They are experienced and

trained to assist in resolving any problems.

Installation and Maintenance Manual

For warranty registration, please fill in this information, fax or mail a copy

to Hy-Security, then give this manual to the owner of the gate.

Owner Name:_______________________________

Telephone number: __________________________

Hy-Security Distributor: _______________________

Telephone number: __________________________

Installer name: _____________________________

Telephone number: __________________________

Serial number of operator: ____________________

Date installed: ______________________________

Model of Operator ___________________________

Warranty Registration

Hy-Security Address: FAX:

1200 W Nickerson (206) 286-0614

Seattle, WA 98119 Date: ________

Installation and Maintenance Manual

Available Models and Features

HTG 320-3

Three seconds to open,

four seconds to close,

20 ft arms; aluminum or

aluminum/fiberglass

designs

HTG 320-6

Five seconds to open,

seven seconds to

close, 28 ft arms;

aluminum or

aluminum/fiberglass

designs

HTG 320-8

The heaviest duty of

the operators, (shown

at left) will handle arms

up to 36 feet long.

Eight seconds to open

and close.

Features

Horsepower ¾ ¾ ¾

Rate of Travel to

Open

3 seconds 5 seconds 8 seconds

UL Usage Class 1-4 1-4 1-4

Warranty 5 years 5 years 5 years

Soft Stop Yes Yes Yes

Brake Valves Yes Yes Yes

Soft Start No No Yes

Arm Capacity 20 feet 28 feet 36 feet

Arm Options 1x6” wood single arms to 14’

2x5” tubular aluminum arms to 24’

2x5” aluminum/fiberglass arms to 36’

Stopping the Gate

All models employ a time delay Soft Stop system.

Additionally, brake valves (shown at right) are used to control

the smooth stopping of the gate. These valves are exclusive

to Hy-Security’s operators. They are independently adjustable

to allow the gate to stop predictably without banging.

Starting the Gate

When starting very heavy barrier arms, it is necessary to Soft

Start the load gently, in addition to stopping it smoothly. Hy-

Security accomplishes Soft Start with another exclusive

feature we call an AWOG, which diverts some of the start-up

hydraulic flow and thereby allows the gate to gently

accelerate. This is much like letting your foot slowly off a car

clutch – no lurching when the gate starts. The AWOG

improves the life and performance of a gate system and never

needs adjustment.

NOTE: This feature is standard on the HTG 320-8 only.

Installation and Maintenance Manual

Available Models and Features

Features:

SSimple & Reliable Hydraulic Design

No gearbox, belts, linkages or clutches

to maintain

SDesign Rate: 2000 cycles per day

S5-year Limited Warranty

SHeavy Duty Components

¾ HP motor handles arms up to 36’ in

length

SAnti-corrosion Finish

Entirely electroplated, then coated with

a high gloss powder paint finish. The

(-6 & -8 models are galvanized and

include a stainless steel cover)

The Smart Touch Controller (Standard)

This is the brain of the all Hy-Security’s automatic operators. Truly high technology, but is also very

rugged to reliably serve in the harsh environments that exist in the real world. The Smart Touch Controller

is also very smart and can quickly be configured by an installer or user to adapt to about any functional

requirement of a specific site. All system settings are performed with the use of just four programming

buttons and an LCD display. The Smart Touch Controller has no switches of any type to set. An RS232

port is for external communication is standard. The system also has a real time clock and an EEPROM to

record system events. The log of events can be downloaded from the RS232 port with a PC computer or a

PDA with the Palm OS. Our optional vehicle detector modules set a new industry standard by

communicating a host of valuable performance data to the microprocessor in the Smart Touch Controller

via a serial data stream, allowing user-friendly diagnostics.

DC 24-Volt UPS Operators (Optional)

These gate operators function from 24 Volts DC all of the time to achieve a true UPS system. Our

Uninterruptible Power Supply is the most certain way to know that your gate will work when the AC

power fails. This system features fully sealed maintenance free batteries in a separate insulated and

ventilated enclosure. This two-battery system provides at least 1,000 full open & close operations in the

event of AC power loss.

Counterweights

required for arms

over 18’

Heavy duty yoke

mount for arms

longer than 16’

Installation and Maintenance Manual

READ THIS FIRST!

Important Information – Review Before Installation

Automatic gate operators provide convenience and security to users. However, because these

machines can produce high levels of force it is important that all gate operator system designers,

installers and end users be aware of the potential hazards associated with improperly designed, installed

or maintained systems. Keep in mind that the gate operator is only one component of the total gate

operating system. It is the joint responsibility of the specifier, designer, purchaser, installer and end user

to verify that the total system is appropriately configured for its intended use. All parties should be

informed that entrapment in a moving gate could cause serious injury or death.

Common

Industry

Symbols

Important Instructions for Gate System Designers & Installers:

WARNING: To reduce the risk of serious injury or death, read and follow all instructions in the

gate operator handbook and on the warning labels.

Install an Automatic Barrier Arm Gate Operator only When:

YAutomatic gates are for vehicular use only! Provide walkways and signs to direct

pedestrians to a separate walk-through entrance. Because an automatic gate can

start at any time without warning, always keep people away from the area of the

gate. The Warning labels that have been supplied with this operator must remain

installed, in manner clearly visible, in the area of both sides of the gate.

YAll exposed pinch points are to be guarded. To reduce the risk

of entrapment, the gate operator must also be installed so that at least two feet of

clearance is provided between the operator, barrier arm and adjacent structures

both when opening and closing.

YThe barrier arm must not to be modified in any way that creates a risk of

entrapment or a possibility that some portion of the moving arm could snag onto

the clothing of a pedestrian that happened to be nearby. Specifically prohibited

are any chains or other material attached to the barrier arm that may create such

a hazard.

-Dange

Keep Away

Attention

-Take Note-

Entrapment

Zone

Possible

Pinch Point

Installation and Maintenance Manual

Install An Automatic Barrier Arm Gate Operator Only When:

YThe operator will be properly electrically grounded and the intended supply voltage matches

the voltage label on the operator.

YThe controls that operate the gate have been mounted far enough away from the moving

gate such that users cannot touch the gate while operating the controls. All easily

accessible controls must have a security feature to prevent unauthorized use.

YThe operator controls will be located in a clear line-of-sight to the gate. Radio controls and

other remote access controls must be connected only to the Remote Open input.

YThe required external entrapment sensors will also be installed. Be certain to carefully

review the instructions for placement, installation and adjustment of these external

entrapment sensors. If edge (contact) sensors are used, they are to be mounted on the

bottom edge, of the arm. If photo eyes or other non-contact sensors are used, they are to

be mounted in locations most likely to guard against entrapment. A combination of contact

and non-contact sensors may be used, but all must be recognized components under the

UL 325 standard.

YIf the Entrapment protection is provided by a continuous pressure actuation control, a

placard stating “WARNING” – “Moving Gate has the Potential of Inflicting Injury or Death -

Do Not Start Gate Unless Path is Clear.” Additionally, no other activation device shall be

connected and an automatic closing device of any kind shall not be used.

YThe automatic operator is labeled as appropriate for both the type and UL usage class of

the gate.

Class I: Intended to serve single to four family residential uses

Class II: Multi-family use, or any application intended to serve the general public

Class III: Commercial applications not intended to serve the general public

Class IV: Highest security. Security personnel prevent unauthorized access

YThe barrier arm must not be installed in a manner that will move toward a rigid object closer

than two feet.

Table of contents

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