HYOSUNG Comet 650S User manual

SERVICE MANUAL

99000-94910

SERVICE MANUAL

HYOSUNG MOTORS & MACHINERY INC.

*Comet650S/R(SM)-COV 2005.4.28 5:11 PM 페이지1 001 PagePro 9100 300DPI 100LPI

SERVICING INFORMATION

GROUP INDEX

GENERAL INFORMATION 1

PERIODIC MAINTENANCE 2

ELECTRICAL SYSTEM 6

CHASSIS 7

This manual has been prepared on the basis

of the latest specification at the time of

publication.

If modification has been made since then,

difference may exist between the content of

this manual and the actual vehicle.

Illustrations in this manual are used to show

the basic principles of operation and work

procedures.

They may not represent the actual vehicle

exactly in detail.

HYOSUNG MOTORS & MACHINERY INC.

FOREWORD

This manual contains an introductory description on

HYOSUNG & and

procedures for its inspection/service and overhaul of its

main components.

It covers the differences from and please

refer to the service manual of

(99000-94810)

for others which are not covered in this manual.

This page numbers on the top are ones which are in the

service manual of and ones on the bottom

are the page numbers in this manual.

Other information considered as generally known is not

included.

Read GENERAL INFORMATION section to familiarize

yourself with outline of the vehicle and MAINTENANCE

and other sections to use as a guide for proper

inspection and service.

This manual will help you know the vehicle better so that

you can assure your customers of your optimum an

quick service.

WARNING

This manual is intended for those who have

enough knowledge and skills for servicing

HYOSUNG vehicles. Without such knowledge and

skills, you should not attempt servicing by relying

on this manual only.

Instead, please contact your nearby authorized

HYOSUNG motorcycle dealer.

(Standard type)

NOTE

Difference between photographs and actual motorcycles depends on the markets.

(Sports type)

HOW TO USE THIS MANUAL

TO LOCATE WHAT YOU ARE

LOOKING FOR:

1. The text of this manual is divided into sections.

2. As the title of these sections are listed on the previous

page as GROUP INDEX, select the section where you are look-

ing for.

3. Holding the manual as shown at the right will allow you to find

the first page of the section easily.

4. On the first page of each section, its contents are listed. Find

the item and page you need.

SYMBOL

Listed in the table below are the symbols indicating instructions and other information necessary for servicing and

meaning associated with them respectively.

Apply THREAD LOCK 1324

Apply or use brake fluid.

Measure in voltage range.

Measure in resistance range.

Measure in current range.

Use special tool.

Use engine coolant.

Torque control required.

Data beside it indicates specified torque.

Apply oil. Use engine oil unless otherwise

specified.

Apply SUPER GREASE A

Apply SILICONE GREASE.

Apply MOLY PASTE.

Apply BOND 1215 .

Use fork oil.

DEFINITION

SYMBOL DEFINITIONSYMBOL

Apply SUPER GREASE C .

GENERAL INFORMATION

EXTERIOR ILLUSTRATION 6 (1-7-1)

SPECIFICATIONS 9 (1-8)

CONTENTS 1

1-7-1 GENERAL INFORMATION

EXTERIOR ILLUSTRATION [ (Standard type)]

Rear

reflector

Turn signal lamp (Rear)

Tail / Brake lamp

License plate lamp

Head lamp Turn signal lamp(Front)

Passenger footrests

(HEIGHT)

(WIDTH)

(WHEEL BASE)

(LENGTH)

GENERAL INFORMATION 1-7-2

510

315

655

1,125

825

150

1,435

2,060

330

780

710

970

645

800

785

710

790

810

880

EXTERIOR ILLUSTRATION [ (Sports type)]

Rear

reflector

Turn signal lamp (Rear)

Tail / Brake lamp

License plate lamp

Head lamp Turn signal lamp(Front)

Passenger footrests

(HEIGHT)

(WIDTH)

(WHEEL BASE)

(LENGTH)

1-7-3 GENERAL INFORMATION

EXTERIOR ILLUSTRATION [ ]

Rear

reflector

Turn signal lamp (Rear)

Tail / Brake lamp

License plate lamp

Head lamp Turn signal lamp(Front)

Passenger footrests

(HEIGHT)

(WIDTH)

(WHEEL BASE)

(LENGTH)

GENERAL INFORMATION 1-8

2,060 mm (81.1 in)

740 mm (29.1 in)

1,125 mm (44.3 in)

1,435 mm (56.5 in)

150 mm (5.9 in)

215 kg (474 lbs)

655 mm (25.8 in)

130 mm (5.1 in)

220 kg (485 lbs)

Overall length

Overall width

Overall height

Wheelbase

Ground clearance

Mass

ITEM

SPECIFICATIONS

DIMENSIONS AND DRY MASS

(Standard type) (Sport type)

Four-stroke, DOHC, Liquid-cooled

V-2 cylinder

81.5 mm (3.21 in)

62.0 mm (2.44 in)

647 (39.5 in3)

BDSR39 TYPE (DOUBLE)

Electric starter

Wet sump

Type

Number of cylinder

Bore

Stroke

Piston displacement

Carburetor

Starter system

Lubrication system

ITEM

ENGINE

(Standard type) (Sport type)

Wet multi-plate type

6-speed constant mesh

1-down, 5-up

2.93

2.46

1.60

1.32

1.13

0.96

0.85

RK525XSO 108 links

Clutch

Transmission

Gearshift pattern

Final reduction

Gear ratio, 1st

2nd

3rd

4th

5th

6th

Drive chain

ITEM

TRANSMISSION

(Standard type) (Sport type)

This manual suits for next models

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