Huvema HU 200K User manual
HU 200K
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CONTENT
1. SAFETY INSTRUCTION
1-1.SAFETY RULES FOR ALL TOOLS
1-2 ADDITIONAL SAFETY RULES FOR SLOTTERS
2. SPECIFICATION
3. FEATURE
4. LIFTING AND INSTALLATION
5. LUBRICATION
6. ATTENTION PRIOR MACHINE OPERATIONS
7. HOW TO OPERATE THE MACHINE
8. HOW TO OPERATE THE ROTARY TABLE
9. MAINTENANCE:
9-1.DAILY CHECKING
9-2.CLEANING
9-3.TO CHANGE TOOLS
9-4.SPECIFICATION OF T-SLOT
9-5.ADJUSTING TABLE SLACK AND COMPENSATE FOR WEAR
9-6.TROUBLE SHOOTING HINTS
10. CELETRICAL EQUIPMENT
10-1.ELECTRICAL DRAWING
10-2.SCHEDULE OF ELECTRICAL EQUIPMENT
11. PARTS CHARTS
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WARING:
FAILURE TO FOLLOW THESE RULES MAY CAUSE RESULT IN SERIOUS
PERSONAL INJURY
As with all machinery there are certain hazards involved with operation and use of
the machine. Using the machine with respect and caution will considerably lessen
the possibility of personal injury. However, if normal safety precautions are
overlooked or personal injury to the operator may result.
This machine was designed for certain applications only. We strongly recommends
that this machine NOT be modified and/or used for any application other than for
which it was designed. If you have any questions relative to its application DO
NOT use the machine until you have had detail instruction from your dealer.
1. SAFETY INSTRUCTION
1-1. SAFETY RULES FOR ALL TOOLS
(1) FOR YOUR OWN SAFETY , READ INSTRUCTION MANUAL
BEFORE OPERATION THE TOOL.
Learn the tool’s application and limitations as well as the specific
hazards peculiar to it.
(2) KEEP GUARDS IN PLACE and in working order.
(3) GROUND ALL TOOLS.
If tool is equipped with three prong plug, it should be plugged into a
three- hole electrical receptacle. If an adapter is used to
accommodate a two- prong receptacle, the adapter lug must be attached
to a known ground. Never remove the third prong.
(4) REMOVE ADJUSTING KEYS AND WRENCHES.
From haddbit of checking to see that keys and adjusting wrenches are
removed from tool before pushing it “RUN”.
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(5) KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents.
(6) DON’T USE IN DANGEROUS ENVIR ONMENT.
Don’t use power tools in damp or wet locations, or expose them to rain.
Keep work area well-lighted.
(7) KEEP CHILDREN AND VISITORS AWAY.
All children and visitors should be kept a safe distance from work area.
(8) MAKE WORKSHOP CHILDROOF – with padlocks, masters witches,
or by removing starter keys.
(9) DON’T FORCE TOOL
It will do the job better and be safer at the rate for which it was
designed.
(10) USE RIGHT TOOL
Don’t force tool or attachment to do a job for which it was not
designed.
(11) WEAR PROPER APPAREL
Noloose clothing, gloves, neckties, rings, bracelets, or other jewelry to
get caught in moving parts. Non-slip foot wear is recommended.
Wear protective hair covering to contain long hair.
(12) ALWAYS WEAR EYE PROTECTION
Refer to ANSIZ87 .1 Standard for appropriate recommendations.
Also use face or dust mask if cutting operation is dusty.
(13) SECURE WORK
Use clamps or a vise to hold work when practical. It’s safer than
using your hand and frees both hand to operate tool.
(14) DON’T OVERREACH
Keep proper footing and balance at all times.
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(15) MAINTAIN TOOLS IN TOP CONDITION.
Keep tools sharp and clean for best and safest performance. Follow
instructions for lubricating accessories.
(16) DISCONNECT TOOL before servicing and when changing accessories
such as blades, bits, cutters etc.
(17) USE RECOMMENDED ACCESSORIES.
Consult the owner's manual for recommended. The use of improper
accessories may cause hazards.
(18) AVOIDE ACCIDENTAL STARTING
Make sure witch is in “OFF” position before plugging in power cord.
(19) NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the cutting tool is
accidentally contacted.
(20) CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that is damaged
should be carefully checked to ensure that it will operate properly and
perform its intended function-check for alignment of moving parts,
breakage of parts, mounting,. and any other conditions that may affect
its operation. A guard or other part that is damaged should be
properly pre-paired or replaced.
(21) DIRECTION OF FEED
Feed work into tool bit against the direction of moving of the tool bit
only.
(22) NEVER LEAVE TOOL RUNNING UNATTENDED. PUSH POWER
STOP.
Don’t leave tool until it comes to a complete stop.
(23) DRUGS, ALCOHOL, MEDICATION.
Do not operate tool while under the influence of drug, alcohol or any
medication.
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(24) MAKE SURE TOOL IS DISCOUNNECTED FROM POWER
SUPPLY while motor is being mounted, connected or reconnected.
1-2. ADDITIONAL SAFETY RULES FOR SLOTTER
(1) BE SURE cutting tool is securely locked in the chuck.
(2) BE SURE chuck key is removed from the chuck before turning on
power.
(3) ADJUST the table or depth stop to avoid cutting into the table.
(4) SHUT OFF the power, remove the cutting tool, and clean the table
before leaving the machine.
(5) CAUTION. When pratical, use clamps or a chuck to secure workpiece
to keep the workpiece from moving with the cutting tool.
(6) WARNING. For Your Own Safety-Don’t wear gloves when operating a
slotter.
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2. SPECIFICATIONS:
1. Index Ratio……………………………………….1:80
2. Stroke…………………………………………….200MM
3. Table Size………………………………………...400MM
4. Traverse Travel…………………………………...300MM
5. Longitudinal Travel……………………………….260MM
6. Velocity of Main Spindle……………………L:26,31,36,46 H:53-62-73-93
7. Distance between Planning Head & table surface….300MM
8. Electric Motor……………………………………..2HP-3PH-6P
9. Machine Weight (Approx.)………………………...900KGS
10. Packing size………………………………………1250x800x1670MM
DIMENSION:
HU200
K
A 1750 H 400
B 1360 I 760
C 650 J 380
D 600
K
1210
E 330 L 460
F 370 M 240
G 440 N 750
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FOUNDATION
2.
FRONT
HU
200K
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MFEATURES:
1. The unit is a precision slotter. It may be easily installed and operated
therefore, it is used multi-purposefully for the cuttings of key seat, square seat,
square cotton seat, internal & external contact geat, etc..
2. The velocity of the main spindle is divided into 4 stages and the top speed
reaches as high as 132R.P.M.
3. The main machine parts, viz., the main body and table, etc. are made of the
high-class strong cast iron (above FC25). They are well-constructed and
deformfree so as to maintain the permanent precision.
4. The sliding surface of the planning head are precisely milling and carefully
shaped. It may be oiled up evenly and feasibly.
5. Adjustment for the stroke and vertical travel of the planning head is easy to
perform.
6. It is proveded with the index for precision cuttings.
7. The index dial worm is furnished to regulate the clearance and distance
between the worm gears.
8. The adjustable nut attached the feed mechanism of the table for traverse and
longitudinal, travels is to upkeep the precision degree of processing.
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3. UNIT AND INSTALLATION
4-1. TRANSPORT INSTRUCTION AND SAFETY:
(1) For the safety transport of the machine. The lifting hooks (∮33MM ) is
provided with each machine. And the hool on the machine top are
pre-installated ex work for this purpose.
(2) Use belts or tables going through hooks as shown in ligure to transport the
machine. Always keep the balance of machine during transport.
(3) Be sure to tighten the lifting hook.
(4) To transport the machine by forklift, be sure to tighten four holes on the
pallet.
4-2. The machine is to be installed on the solid level base of cement concret. It
is essential to test the accuracy by the water level so that it may no affect
the working precision.
4-3. Water level method:
In order to upkeep the machine’s accuracy, the water level testing must be
prudently carried out. Firstly wipe the table surface until it is perfectly
clean then place the tester onto the central part of the work table. The is
to check if every part of the table is in perfect leveling.
4-4. Power source connection:
There are wires behind the machine body to be connected with the power
source. The giant gear should be turhedd according to the allowed
direction for accuracy.
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