Huawei UPS5000-E Series User manual

Issue: 10

Part Number: 31507659

Date: 2020-03-23

UPS5000-E-(650 kVA-800 kVA)

Quick Guide (50 kVA Power Modules)

UPS5000-E-800K-SM

UPS5000-E-800K-FM

Model Weight Dimensions (H x W x D)

UPS5000-E-800K-SM 1520 kg 2000 mm x 2400 mm x 850 mm

UPS5000-E-800K-FM 1600 kg

A UPS in standard

configuration has no mains

input switch, bypass input

switch, or output switch.

(1) Power units

(2) Control

module

(3) Maintenance bypass

switch

(4) Power distribution

module cover

(5) Bypass unit

(6) Mains input switch

(7) Output switch

(8) Bypass input switch

1. Before installation, read the user manual carefully to get familiar with product information and

safety precautions.

2. Use insulated tools when installing the equipment.

3. Only engineers certified by Huawei or its agent are allowed to install, commission, and maintain

the UPS. Otherwise, personal injury or equipment damage may occur, and the resulting UPS

faults are beyond the warranty scope of Huawei.

4. This document describes the installation procedure for a single UPS. For details about how to

install a parallel system, contact Huawei technical support.

The UPS can be installed on channel steel or the floor. Install the UPS based on site requirements.

Floor installation: Determine the UPS mounting holes using the marking-off template, drill holes,

and install the expansion sleeves of the M12x60 expansion bolts in the mounting holes.

Channel steel installation: Ensure that the distance between the outer surfaces of two pieces of

channel steel is 800 mm and secure the channel steel to the floor using expansion bolts.

Huawei does not provide channel steel or expansion bolts used for securing channel steel. The

customer should purchase channel steel (recommended width: 50 mm or more) and expansion

bolts.

Unit: mm

A: mounting holes on the channel steel

B: mounting holes on the floor

2Installing the UPS

Installation

Fitting

Number

of Fittings

(PCS)

Specifications of

Bolt for Securing

Fittings

Number

of Bolts

(PCS)

Torque

Remarks

Bottom

connecting plate

M12x25

47 N·m

Fittings are delivered with

the UPS. You can see the

fittings after unpacking the

bypass cabinet.

The two soft copper bars

are numbered 52.

Top connecting

plate

x30

N·m

Soft copper bar

M12

x45

47 N·m

Middle

connecting plate

M6x30

N·m

Middle connecting plates

have been installed on the

UPS.

Determining the UPS Installation Position

2.1

Combining the Power Cabinet and Bypass Cabinet

2.2

1. Move the UPS to the installation position and open the front door of the power cabinet.

2. Install the connecting plates between the bypass cabinet and its adjacent power cabinet based

on the following sequence: bottom, top, and middle connecting plates.

Channel steel installation: M12x60 bolts

Floor installation: M12x60 expansion bolts

(1) Mounting hole

on the floor

(2) Mounting hole on the channel

steel

3. Secure the UPS.

4. Install anchor baffle plates.

7. (Optional) Remove the extension rod of the

maintenance bypass switch from the bypass cabinet.

5. Remove the front cover of the power distribution subrack from the bypass cabinet, and remove the

rear covers from the bypass cabinet and its adjacent power cabinet.

When reinstalling the switch extension

rod, keep the dowel level, as shown in

the figure. Insert the switch extension rod

to the blue mark, put washers, and

tighten the dowel to reinstall the switch

extension rod.

Blue mark

6. Take off No. 10 protective plate.

8. Cut off the cable ties binding holes of copper bars

numbered 23, 24, 25, 26, and 30. Install the soft

copper bars in the bypass cabinet and its adjacent

power cabinet from inside out.

9. Remove the filler panel from the

power cabinet, and install the soft

copper bar numbered 52.

10. Reinstall No. 10 protective plate removed in Step 6.

11. Insert the cable terminals of the bypass cabinet into the corresponding ports on the parallel

board of the power cabinet. The parallel board is located at the rear of the power cabinet

adjacent to the bypass cabinet and it can be seen after the rear cover is removed.

Bypass Cabinet

Cable Name Bypass Cabinet Cable Label or Number

Port Silk Screen on the

Power Cabinet Parallel

Board or Cable Number

Quantity

Bypass module

DL37 cable W301_J21 J21 1

W303_J24 J24 1

ECM 8

pin cable

W305_J22 J22 1

ECM system

monitoring bus W307_J25 J25 1

CT cable W309_J26 J26 1

Switch cable Full configuration: 04091625-06

Standard configuration: SW1310 04091626-23 1

A UPS in standard configuration has only one switch cable (maintenance bypass switch). A UPS

in full configuration has three switch cables (mains input switch, maintenance bypass switch, and

bypass input switch). The following figure shows how to connect cables to a parallel system in

full configuration.

3Installing Cables

1. This document describes cable routing by removing the top cover when there are two mains

inputs.

2. In the case of single mains, you do not need to connect bypass input power cables and remove

short-circuit copper bars.

UPS Cable Connection Reference

3.1

•Prepare cables away from the cabinets to prevent scraps from falling inside. Cable scraps may

ignite and cause personal injury or device damage.

•After cables have been installed, clean the cabinets in a timely manner. Keep the cabinets and

surrounding environment clean and tidy.

•You need to prepare terminals onsite. The stripped length of the copper wire should be the

same as that of the part of the terminal that covers the conductor.

The cabling route is for reference only. Connect cables based on site requirements.

2. Remove the copper bar between the mains

and bypass inputs. (Skip this step if there

is only one mains input.)

4. Connect mains input power cables.

3. Connect the ground cable.

1. Remove the covers from the top of the

cabinet.

Installing Cables

3.2

Scenario 1: Routing Cables from the Top

5. Connect output power cables. 6. Connect bypass input power cables.

7. Connect battery cables.

The wire routed from the middle point of

positive and negative battery strings is the

neutral wire. The following figure shows a

neutral wire routed from the middle of two

battery strings consisting of 40 batteries,

half positive and half negative.

8. Connect the signal cable.

The figure shows the signal cable

routing and is for reference only.

Connect the cable based on the actual

situation.

9. Reinstall the extension rod of the

maintenance bypass switch.

Scenario 2: Routing Cables from the Bottom

1. Remove the cable covers from the bottom of the cabinet, drill holes in the covers, attach

grommet strips to the hole edges to protect the cables, and reinstall the cable covers.

Output

power cable

Mains input

power cable

Ground

cable

Signal

cable

Battery

cable

2. (Skip this step if the mains input and bypass input share a power source.) Remove the

copper bars between the mains input and bypass input.

3. Connect the ground cable, power cables, and signal cable.

Bypass input

power cable

(no need to

connect in

case of only

one mains

input)

For the cable connection method for the TN-C system, see the user manual.

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