HTC 2500 iX User manual
Instructions HTC 2500 iX
1 Starting Procedure
2 Maintenance Schedule
3 HTC 2500 Manual
4 HTC 2500 Education
5 Perkins 1104 Engine Manual
Particle Filter Datasheet
6 Generator Manuals
7 HTC 86D Manual
HTC 55C Manual
8 Gear Unit Manual
9
10
33
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Electric
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Mainpower
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OFF ON
OFF
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OFF ON
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Ignition
Grinding Head
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UP
Grinding
Speed
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Main Power
Electric
Power
Main power On
Main power
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32
Operation
Starting the engine
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Ignition
GrindingHead
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Speed
Warning
MainPower
Electric
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Mainpower On
Mainpower
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HTC 2500 iX
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II
III
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46
After stopping engine
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Operation
45
Stopping the engine
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0
I
II
III
OK
Steering Grinding
OFF ON
OFF ON
OFF
Off
ON
On
OFF ON
OK
VACControl
Ignition
GrindingHead
DOWN
UP
Grinding
Speed
Warning
MainPower
Electric
Power
MainpowerOn
Mainpower
SystemReady
HTC 2500 iX
OK
Steering Grinding
OFF ON
OFF ON
OFF
Off
ON
On
OFF ON
OK
VAC Control
Ignition
Grinding Head
DOWN
UP
Grinding
Speed
Warning
Main Power
Electric
Power
Main power On
Main power
System Ready
HTC 2500 iX
1
2
Maintenance schedule
HTC 2500 iX
When required
Battery – disconnect.............................................................................HTC 2500 Manual, page 32
Engine – clean...........................................................................................Perkins Manual, page 60
Engine air cleaner element clean/replace................................................Perkins Manual, page 61
Engine oil sample – obtain .......................................................................Perkins Manual, page 64
Fuel injector – test/change.......................................................................Perkins Manual, page 68
Fuel system – prime .................................................................................Perkins Manual, page 69
Severe service application – check...........................................................Perkins Manual, page 75
Machine – clean ...................................................................................HTC 2500 Manual, page 47
Daily
Alternator and fan belts – inspect/adjust/replace...................................Perkins Manual, page 53
Cooling system coolant level – check.......................................................Perkins Manual, page 59
Driven equipment – check........................................................................Perkins Manual, page 60
Engine air cleaner element - clean...........................................................Perkins Manual, page 61
Engine oil level – check.............................................................................Perkins Manual, page 64
Fuel system primary filter/water separator – drain.................................Perkins Manual, page 70
Walk-around inpection.............................................................................Perkins Manual, page 77
Grinding heads – inspect .............................................................HTC 950 RX manual, Chapter 5.5
Hoses – inspect................................................................................................................................
Sock filters – inspect.............................................................................. HTC 86D Manual, page 10
Pneumatic system – drain ...............................................................................................................
Slide valves – check .........................................................................................................................
Electrical cabinets – check fans .......................................................................................................
Every 50 Service hours or weekly
Fuel tank water and sediment – drain .....................................................Perkins Manual, page 73
RCCDs - test ..........................................................................................HTC 2500 Manual, page 61
Circuit breakers - exercise ....................................................................HTC 2500 Manual, page 61
Dust extractors – inspect.................................................................................................................
Pre-separators – inspect..................................................................................................................
HEPA filter – inspect.............................................................................. HTC 86D Manual, page 11
Machine – clean ...................................................................................HTC 2500 Manual, page 47
Grinding heads – inspect .............................................................HTC 950 RX manual, Chapter 5.6
Grease points – lubricate ................................................................................................................
Gear unit – inspect/clean ............................................................... Gear unit Manual, Chapter 6.1
Every 100 hours or 1 year
Grinding heads – inspect .............................................................HTC 950 RX manual, Chapter 5.7
Every 250 hours or 1 year
Engine oil and filter – change ...................................................................Perkins Manual, page 65
Every 500 hours or 1 year
Engine air cleaner element – clean/replace.............................................Perkins Manual, page 61
Engine ground – inspect/clean.................................................................Perkins Manual, page 64
Fuel system primary filter (water separator) element – replace .............Perkins Manual, page 70
Fuel system secondary filter – replace.....................................................Perkins Manual, page 71
Hoses and clamps – Inspect/replace........................................................Perkins Manual, page 74
Radiator – clean........................................................................................Perkins Manual, page 75
Sock filters – replace ............................................................................. HTC 86D Manual, page 10
HEPA filter – replace.............................................................................. HTC 86D Manual, page 11
Chassie joint – inspect .....................................................................................................................
Particle filter – clean....................................................................................DPX Datasheet, page 4
Every 1000 service hours
Engine valve lash – inspect/adjust ...........................................................Perkins Manual, page 67
Every 2000 service hours
Aftercooler core – inspect ........................................................................Perkins Manual, page 52
Alternator – inspect..................................................................................Perkins Manual, page 53
Engine mounts – inspect ..........................................................................Perkins Manual, page 64
Starting motor – inspect...........................................................................Perkins Manual, page 76
Turbocharger – inspect ............................................................................Perkins Manual, page 76
Water pump – inspect..............................................................................Perkins Manual, page 78
Every 2 years
Cooling system coolant – change .............................................................Perkins Manual, page 58
Every 3000 Service hours
Fuel injector – test/change.......................................................................Perkins Manual, page 68
Every 3000 service hours or 2 years
Cooling system coolant – change .............................................................Perkins Manual, page 55
Gear unit – inspect/oil change ....................................................... Gear unit Manual, Chapter 6.1
Every 4000 service hours
Aftercooler core – clean/test ...................................................................Perkins Manual, page 52
1
Manual
GB
1
Introduction
The HTC 2500 iX is the world’s rst industrialised grinding machine. A complete, mobile grinding system in one and the same
vehicle makes the HTC 2500 iX the world’s most advanced and most efcient grinding machine ever. With a grinding width
of an impressive two and a half metres and an automatic dust separation system integrated in the machine, the HTC 2500 iX
grinding machine is in a class of its own, an industrialised grinding system for really large areas. The HTC 2500 iX is packed
with technology and features, and our designers have done everything possible to optimise the oor grinding work. And with
its on-board comforts, the machine is also incomparably more comfortable to operate from an ergonomic perspective than
other grinding machines on the market. Congratulations on your purchase of the world’s most efcient and innovative
grinding system.
2
Important information
Read through this manual carefully so that you know how to use and maintain the HTC 2500 iX before using it.
For service work other than that described in this manual, contact HTC for parts and service.
Liability
• Even though every effort has been made to make this manual as complete and accurate as possible, we bear no
responsibility for incorrect or missing information. HTC reserves the right to change descriptions in this manual without
giving prior notice.
• This manual is protected by the Copyright Act and no part of it may be copied or used in any other way without the
written approval of HTC.
Trademarks
HTC is a trademark owned by HTC Sweden AB. Other names and products mentioned in this manual may be registered
trademarks owned by the relevant companies.
© 2006 HTC Sweden AB. All rights reserved.
Travel and transport on public roads
Always check applicable road trafc provisions before travel and transportation on public roads. During transportation,
approved fastening devices must always be used and the machine must be securely anchored.
Table of contents
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