Holzstar ADH Series User manual

ADH 26 C

Operating Instructions

ADH 26 C 230V, 400V

ADH-SERIES

Planer-Thicknesser

ADH 31 C 230V, 400V

ADH 41 C 400V

ADH 31 C

2ADH-Series | Version 1.02

Imprint

Product identification

Planer-Thicknesser Item number

ADH 26 C 230V 5904026

ADH 26 C 400V 5904027

ADH 31 C 230V 5904031

ADH 31 C 400V 5904032

ADH 41 C 400V 5904041

Manufacturer

Stürmer Maschinen GmbH

Dr.-Robert-Pfleger-Str. 26

D-96103 Hallstadt

Fax: 0049 (0) 951 96555-55

E-Mail: [email protected]

URL: www.holzstar.de

Indication regarding the operating instructions

Original instructions

Edition: 15.06.2018

Version: 1.02

Language: English

Author: SN/FL

Indication regarding the copyright

Germany.

The contents of these operating instructions are the sole

property of the company Stürmer Maschinen GmbH.

Passing on as well as copying of this document, the use

and distribution of its content are prohibited if not expli-

citly permitted. Contraventions are liable to compensa-

tion.

Subject to technical modifications and error.

Content

1 Introduction .............................................................3

1.1 Copyright............................................................ 3

1.2 Customer service................................................ 3

1.3 Disclaimer........................................................... 3

2 Safety........................................................................3

2.1 Legend of symbols............................................. 3

2.2 Operator responsibility ....................................... 4

2.3 Operating staff qualification ............................... 4

2.4 Personal protective equipment........................... 5

2.5 Safety labels on the Planer-Thicknesser ............ 6

2.6 For your own safety ............................................ 6

2.7 Safety equipment................................................ 7

2.8 General safety instructions ................................. 8

3 Indended Use...........................................................9

4 Technical Data.........................................................9

4.1 Operating conditions.......................................... 9

4.2 Type plate........................................................... 9

4.3 Table................................................................. 10

5 Transport, packaging, storage.............................11

5.1 Delivery and transport ...................................... 11

5.2 Packaging......................................................... 11

5.3 Storage ............................................................. 12

6 Description of device............................................12

7 Setting up and connection ...................................12

7.1 Requirements for the place of operation.......... 12

7.2 Setting up of the Planer-Thicknesser................ 13

7.3 Electrical connection ........................................ 13

8 Operation ...............................................................13

8.1 Operating elements.......................................... 14

8.2 Adjustments...................................................... 17

8.3 Initial start up .................................................... 23

8.4 Changing mode of operation............................ 24

8.5 Thicknesser operations .................................... 24

8.6 Thicknessing..................................................... 25

8.7 Beveling............................................................ 26

8.8 Planer operations.............................................. 26

8.9 Planing.............................................................. 27

9 Care, maintenance and repair..............................28

9.1 Blade care ........................................................ 28

9.2 Sharpening the knives...................................... 28

9.3 Care after work ................................................. 29

9.4 Maintenance and repair ................................... 29

10 Troubleshooting tables.......................................30

10.1 Troubleshooting table - Thicknesser .............. 30

10.2 Troubleshooting table - Planer ....................... 31

10.3 Mechanical Troubleshooting .......................... 32

11 Disposal, recycling of used devices..................34

11.1 Decommissioning........................................... 34

11.2 Disposal of electrical equipment.................... 34

11.3 Disposal of lubricants..................................... 34

12 Spare parts...........................................................34

12.1 Ordering spare parts ...................................... 34

12.2 Spare parts drawings ADH 26 C .................... 35

12.3 Spare parts drawings ADH 31 C .................... 42

12.4 Spare parts drawings ADH 41 C .................... 48

13 Electrical circuit diagrams..................................55

14 EC Declaration of Conformity ............................56

Introduction

ADH-Series | Version 1.02 3

1Introduction

You have made an excellent choice in purchasing a

HOLZSTAR Planer-Thicknesser.

Carefully read the operating instructions prior to commission-

ing.

They describe correct commissioning, intended use

and safe as well as efficient operation and maintenance

of the Planer-Thicknesser.

The operating instructions form part of the Planer-Thick-

nesser. Always keep them at the Planer-Thicknesser´s

location of use. Please also observe the local accident

prevention regulations and general safety regulations

for the use of the Planer-Thicknesser.

1.1 Copyright

The contents of these operating instructions are pro-

tected by copyright. Their use is permitted within the

context of using the Planer-Thicknesser. Any further use

shall not be permitted without written consent by the ma-

nufacturer.

To protect our products, we register our rights to our

brands, patents and designs where possible in each in-

dividual case. We take strong action against any viola-

tion of our intellectual property.

1.2 Customer service

Please contact your specialist retailer if you have any

questions regarding your Planer-Thicknesser or require

any technical information. Your specialist retailer will be

happy to support you with specialist advice and infor-

mation.

Germany:

Stürmer Maschinen GmbH

Dr.-Robert-Pfleger-Str. 26

D-96103 Hallstadt / Germany

Repair service:

Fax: 0951 96555-111

E-Mail: [email protected]

Internet: www.holzstar.de

Spare parts orders:

Fax: 0951 96555-119

E-Mail: [email protected]

Please submit any information and experiences you

make during application of the machine as these may

be valuable for product improvements.

1.3 Disclaimer

All data in this operation manual has been compiled on

the basis of the state-of-the-art, valid standards and gui-

delines as well as our many years of expertise and ex-

perience.

The manufacturer shall not be liable for damage in the

following cases:

- Failure to comply with the operation manual,

- Unintended use

- Deployment of untrained staff

- Conversions at one's own responsibility

- Technical modifications

- Use of unauthorised spare parts

The actual scope of delivery may deviate from the des-

criptions and illustrations in this document as a result of

special variants, optional extras or recent, technical mo-

difications. The obligations defined in the supply con-

tract shall apply in addition to the general terms and

conditions and the manufacturer's general terms and

conditions as well as the statutory regulations valid at

the time of the conclusion of the contract.

2 Safety

This section provides an overview of all important safety

packages for personal protection as well as safe and re-

liable operation. The individual sections contain

additional, task-specific safety information.

2.1 Legend of symbols

Safety instructions

Safety instructions in this operation manual have been

highlighted with symbols. Safety instructions are indica-

ted by signal terms that express the degree of risk

involved.

WARNING!

This combination of symbol and signal term indica-

tes a potentially dangerous situation which may

cause death or serious injury if not averted.

DANGER!

This combination of symbol and signal term indica-

tes a immediate dangerous situation which may

cause death or serious injury if not averted.

4ADH-Series | Version 1.02

Safety

Tips and recommendations

Observe the safety information in these operating in-

structions to minimise the risk of personal injury as well

as material damage and prevent hazardous situations.

2.2 Operator responsibility

Operators are defined as the persons who operate the

machine for commercial or profit-based purposes or

provide the machine to third parties for use or applica-

tion and bear the legal product responsibility in terms of

the protection of users, staff or third parties during

operation.

Obligations of the operator:

If the machine is used for commercial purposes, opera-

tors are subject to the legal stipulations in terms of occu-

pational safety. For this reason, the safety instructions in

these operating instructions as well as the safety, acci-

dent prevention and environmental protection regulati-

ons valid at the installation location must be complied

with. In this process, the following shall apply in

particular:

- Operators shall obtain information about valid oc-

cupational safety regulations and determine addi-

tional hazards as part of a risk assessment which

result from the specific operating conditions at the

machine's installation location. Said risk as-

sessment shall be reflected in operating instructi-

ons for machine operation.

- During the entire machine operating time opera-

tors must check whether the operating instructions

they created meet current standards and adapt

the operating instructions where necessary.

- Operators shall clearly manage and specify the

responsibilities for installation, operation, trouble-

shooting, maintenance and cleaning.

- Operators must make sure that all persons hand-

ling the machine have read and understood these

operating instructions. Operators must also regu-

larly train staff and notify of the hazards.

- Operators shall provide staff with the required pro-

tective equipment and wearing the required pro-

tective equipment shall be mandatory.

Operators shall also be responsible for maintaining the

machine in a technically perfect condition. For this rea-

son, the following shall apply:

- Operators shall make sure that the maintenance

intervals described in these operating instructions

are complied with.

- Operators shall regularly check that the safety

equipment is fully functional and complete.

2.3 Operating staff qualification

The different tasks described in these operating instruc-

tions require different levels of skills in terms of the qua-

lifications of operating staff working with the machine.

Exclusively persons of whom it can be expected that they

reliably complete assigned tasks shall be authorised to

carry out any tasks. Persons whose reactions have been

impaired shall not be authorized, e.g. drug users, users

under the influence of alcohol or medication.

These operating instructions specify the following per-

sonal qualifications for the different tasks:

ATTENTION!

This combination of symbol and signal term indica-

tes a potentially hazardous situation which may

cause minor or light injuries if it is not averted.

IMPORTANT!

This combination of symbol and signal term indica-

tes a potentially dangerous situation which may

cause material damage or harm the environment if it

is not averted.

NOTE!

This combination of symbol and signal term indic tes

a potentially dangerous situation which may cause

material damage or harm the environment if it is not

averted.

Tips and recommendations

This symbol highlights useful tips and recommenda-

tions as well as information for efficient and reliable

operation.

WARNING!

Risk from inadequately qualified persons!

Inadequately qualified persons are unable to assess

the risks when handling the machine, thus putting

themselves and others at risk of severe injuries.

- All work must be carried out by qualified persons

only.

- Keep inadequately qualified persons and children

away from the work area.

Safety

ADH-Series | Version 1.02 5

Operating staff:

Operating staff has undergone an induction by the ope-

rator about the entrusted tasks and potential hazards

resulting from improper behaviour. Tasks which go

beyond normal operation may only be carried out by the

operator if they are listed in the operation manual and

the operator has made him/herself familiar with them.

Qualified electrician:

Due to the electrician's specialised training, know-how,

experience and knowledge of pertinent standards and

regulations the electrician is in a position to work on the

electrical systems, and autonomously identify and avoid

potential hazards.

Specialist staff:

As a result of specialist training, expertise, experience

and skills in terms of the relevant standards and regula-

tions, specialist staff is able to complete the tasks they

are entrusted with and independently identify hazards

and avert risks.

Manufacturer:

Certain work must be carried out by manufacturer spe-

cialist staff only. Other staff is not permitted to carry out

this work. Contact our customer service to have the work

carried out.

2.4 Personal protective equipment

Personal protective equipment is intended to protect the

health and safety of persons at work. Staff must wear the

personal protective equipment indicated in individual

sections of these operating instructions when carrying

out the different tasks on the machine.

The personal protective equipment is described in the

following section:

Head protection

The industrial helmet protects the head against fal-

ling objects and bumping into stationary objects.

Hearing protection

The hearing protection protects the ears against

damages of hearing due to noise.

Eye protection

Protective glasses protect the eyes against pro-

jected parts and splashes of liquid..

Protective dust-mask

The dust protection mask protects the respiratory

tract from wood chips and wood dust.

Protective gloves

The protective gloves provide protection for the

hands against sharp-edged components, as well as

against friction, abrasions or deeper injuries.

Safety boots

The safety boots protect the feet against crushes, fall-

ing parts and slipping over on slippery underground.

Protective clothes

Protective work clothing means tight-fitting clothing

with low tear resistance.

CAUTION!

Impurged, possibly contaminated body protection

products can cause illnesses.

Clean them after each use and once a week.

6ADH-Series | Version 1.02

Safety

2.5 Safety labels on the Planer-Thicknesser

The following safety labels and instructions are attached

to the Planer-Thicknesser s (Fig. 1) and must be

observed.

Fig. 1: Safety labels

1 Warning of danger | 2 Warning of dangerous electrical

voltage | 3 Warning of hand injuries | 4 Warning of danger of

entanglement I 5 Ground symbol | 6 Mandatory signs

If safety labels on the machine are damaged or missing,

this can cause errors, personal injury and material

damage. The safety symbols attached to the machine

must not be removed. Damaged safety symbols must

be replaced immediately.

As soon as the signs are not clearly visible and compre-

hensible at first glance, the machine must be stopped

until new signs have been attached.

2.6 For your own safety

The European standards must be observed when instal-

ling, operating, maintaining and repairing the planer-

thicknesser. For the European standards not yet trans-

posed into the respective national law, the still valid

country-specific regulations must be applied.

Operators of planer-thicknesser outside the scope of

the European Standards are obliged to comply with the

safety and accident prevention regulations applicable in

the country of operation. If necessary, appropriate mea-

sures must be taken to comply with the country-specific

regulations before the planer-thicknesser is put into

operation.

Safety during operation

Before using the planer-thicknesser, make sure that the

following is true

- there is no danger to persons.

- no things are damaged.

- do not work in any way that could compromise

safety.

- use personal protective equipment such as a dust

mask, ear protection, protective goggles.

- The residual hazards listed below basically exist on

planer-thicknessers and cannot be completely

averted by safety devices.

WARNING!

- A planer-thicknesser is a dangerous machine that

can cause serious injury if left unattended. It is the-

refore essential that you follow the following safety

instructions:

- The planer-thicknesser may only be put into opera-

tion and operated by persons who are familiar with

the planer-thicknesser and are aware of the dan-

gers involved in working with the planer.

- Persons under 18 years of age may only use the

planer-thicknesser within the scope of a vocational

training and under the supervision of a trainer.

WARNING!

Always disconnect the planer-thicknesser from the

electrical power supply when carrying out adjust-

ment, inspection, cleaning or maintenance work.

DANGER!

Do not use your fingers to look for end position swit-

ches in order to be able to switch on the planer-thic-

knesser in a way other than intended.

Safety

ADH-Series | Version 1.02 7

Danger due to insecure position.

For long workpieces, use suitable workpiece supports

on both sides of the planer-thicknesser. Avoid an unfa-

vorable posture. Make sure that you stand securely.

Keep the working area clean.

Danger to other persons in the working area

Keep the unauthorised persons, especially children,

away from the danger area. Point out the hazards of the

planer-thicknesser to persons who will help you when

working on the planer-thicknesser.

Danger from touching the rotating cutter head

Always keep sufficient distance to the cutter head.

Switch off the planer-thicknesser when it is not in use.

Risk of the workpiece hitting back

The workpiece is picked up by the cutter head and

thrown against the operator. Work only with the non-re-

turn device functioning correctly. Only use sharp pla-

ning knives. Check the workpiece for foreign objects be-

fore starting work.

Consider work area’s environment

Do not expose tools to rain. Do not use tools in damp or-

wet location. Keep work area well lighted. Do not use

tools in the presence of flammable liquids or gases.

Keep the unauthorised persons, especially children,

away from the danger area. Point out the hazards of the

planer-thicknesser to persons who will help you when

working on the planer-thicknesser.

Risk due to defects in the planer-thicknesser

Before each use, check the planer-thicknesser for da-

mage or dismantled, defective protective covers and

protective devices. Do not use the planer-thicknesser if

a part is defective. Replace the blunt planing knives im-

mediately. There is a risk of kickback if a blunt planing

knife gets caught in the surface of the workpiece.

Danger of overloading the planer-thicknesser

Only operate the planer-thicknesser in the specified po-

wer range. Use the planer only for the purpose for which

it is intended.

Before each switch-on, make sure that there are no objects such

as tools in the planer-thicknesser.

2.7 Safety equipment

Undervoltage release

In the event of an electrical power failure, an undervol-

tage relay is triggered. This prevents the planer-thick-

nesser from starting up again on its own as soon as

electrical voltage is present again. To reset the ma-

chine, it must be restarted.

Overload protection

The planer-thicknesser has a built-in overload protec-

tion. The overload protection switches off the planer-

thicknesser if the motor has become too hot. To switch

the planer-thicknesser on again:

- Let the motor cool down for about ten minutes.

- Switch the machine on again

Automatically switch-off by opening

A microswitch switches off the machine when the table

is opened.

A microswitch switches the machine off when the chip

catcher is opened in the "Thickness planing" mode.

The machine cannot start if the tables of the dressing

machine and the chip catcher are not closed during

operation of the planer.

Chip catcher

The chip catcher covers the cutter head when opera-

ting as a thicknesser and prevents access to the cutter

head below the tables when operating as a planer de-

vice. The chip catcher can be fixed in both positions -

for the planer device and for the thickness device.

Separator devices

Separator devices between the cutter head and the

feed roller (or discharge roller) are used to avoid contact

and access to the cutter shaft underneath the tables of

the planer

Motor brake

Electronic brake for electrodynamic braking of motors.

Ensures tool braking in less than 10 seconds after motor

switch-off.

ENTANGLEMENT HAZARD!

Ensure that no parts of the body or clothing can be

caught by the machine and pulled in during opera-

tion. Wear tight-fitting clothing and if necessary a

hair net.

Protective gloves

Use protective gloves when changing the planing

knife.

8ADH-Series | Version 1.02

Safety

2.8 General safety instructions

This machine is equipped with several safety devices

designed to protect both the operator and the machine.

However, this cannot yet cover all safety aspects and

thus the operator. Before you put the machine into ope-

ration, you must read and fully understand this chapter.

In addition, the operator must also consider other as-

pects of the hazard in relation to the environmental con-

ditions and the material

Note the following:

- Before connecting the device to the mains, make

sure that all safety elements are activated and

check their positions and function.

- If it is necessary to remove the doors or protective

covers, turn off the switch and disconnect the plug

from the outlet.

- The non-return device must move freely and its

operation must be checked regularly (several

times a day).

- Do not connect the appliance to the mains if the

door or protective cover has been removed.

- To avoid operating errors, familiarize yourself with

the location of the switches on the machine before

switching them on.

- Memorize the position of the emergency stop

switch so that you can use it immediately at any

time.

- Be careful not to touch any switches while the ma-

chine is in operation.

- Never touch a rotating tool with your hands or

other objects.

- If you are not working on the machine, switch off

the machine at the MAIN switch and disconnect

the plug from the socket.

- Before cleaning the machine, switch off the ma-

chine and unplug the machine.

- Switch off the machine before carrying out main-

tenance work on the machine and disconnect the

plugs from the machine.

- Do not modify the machine in a way that poses a

risk to safe operation.

- Carry out regular inspections in accordance with

the instructions for use.

- Check and ensure that the machine is not subject

to any malfunctions caused by the user.

- After the work is finished, adjust the machine so

that it is ready for use in another production series.

- If there is a power failure, switch the machine off

immediately.

- Do not paint, soil, damage, alter or remove the

safety plates. If they become illegible or are lost,

contact the production line and replace the plates.

- Always keep the working area clear. Overcrowded

areas and workbenches cause injury.

- Consider the surroundings of the work area. Do

not expose tools to rain. Do not use tools in damp

or wet locations.

- Keep the work area well lit.

- Do not use tools near flammable liquids or gases.

- Therefore, remove objects such as rings, watches,

bracelets, ties, etc. before starting work, as they

may get caught on different parts of the machine.

- Protect and secure your hair properly so that it

cannot be caught by moving parts on the ma-

chine.

- Wear shoes that are recommended or required by

the health and safety regulations of all countries.

- Always wear the necessary safety equipment

(safety glasses, apron, safety shoes, hearing pro-

tection, etc.).

- Wear a helmet if there are obstacles above your

head - in the work area.

- Always wear a dust mask while working on mate-

rial that generates dust during the process.

- Never wear loose work clothing.

- Do not work on the machine under the influence of

drugs or alcohol and when you are tired.

Indended Use

ADH-Series | Version 1.02 9

3 Indended Use

The Planer-Thicknesser

is designed for dressing and pla-

ning boards and mouldings made of solid wood or similar

wood materials, e.g. wood fibre surfaces, boards made of

wood parts, chipboards, plywood, laminated and non-lami-

nated surfaces with rectangular or square cross section.

The permissible dimensions of the workpieces must be ob-

served. Machining of other materials is not intended and

not permitted. The machine is designed for operation by

only one worker.

The machine must be operated with a suitable extraction

system. It is suitable for private use, not for industrial use.

Intended use also includes compliance with all the informa-

tion in these instructions. Any use beyond the intended use

or any other use is considered misuse.

Every workpiece must be inspected for foreign objects

such as screws or nails before machining. The planer-

thicknesser is designed and built for use in a non-hazar-

dous environment. If the planer-thicknesser is used in a

different way than mentioned above, if it is modified

without the approval of HOLZSTAR®woodworking ma-

chines, the planer-thicknesser will no longer be used as

intended.

All persons involved in installation, commissioning, ope-

ration and maintenance must have the necessary quali-

fications to observe these operating instructions exactly.

In case of improper use may cause danger to persons,

the planer thickness and other material assets can be

endangered, the function of the dressing plane may be

impaired.

Stürmer Maschinen GmbH assumes no liability for con-

structive and technical changes to the planer thicknes-

ser. Claims of any kind for damage due to improper use

are excluded.

4 Technical Data

4.1 Operating conditions

The machine is not intended for outdoor use.

The machine is not intended for operation under explo-

sive conditions.

4.2 Type plate

Fig. 2: Type plate ADH 26 C

WARNING!

Danger in case of misuse!

A misuse of the Planer-Thicknesser can result in

dangerous situations.

- Only operate the Planer-Thicknesser in the power

range given in the technical specifications.

- Never operate the machine without the safety de-

vices.

- Never work up other materials that do not correspond

to those which are required for the intended use.

- Only operate the Planer-Thicknesser in a techni-

cally flawless status.

- Never machining several workpieces at the same

time.

WARNING!

Severe injuries due to improper use.

Modifications and changes to the operating values of

the planer are prohibited. They endanger people

and can cause damage to the planer.

Always keep the operating instructions close to the

planer.

WARNING!

The planer-thicknesser may only be operated with

functioning safety devices.

Switch off the planer immediately if you discover that

a safety device is faulty or has been dismantled!

All additional equipment provided by the operator

must be equipped with the prescribed safety

devices. must be equipped.

You as the operator are responsible for this!

relative humidity 30% to90%

Operating temperature range +5°C to +40°C

max. height above sea level 1000 m

10 ADH-Series | Version 1.02

Technical Data

4.3 Table

The values given refer to emissions and do not necessarily mean safe working values.

While there is a correlation between the value of emissions and the exposure values, these values cannot be used to re-

liably determine whether additional measures are necessary or not.

Factors influencing the actual exposure of the worker include the characteristics of the work, the area, other noise sour-

ces, etc., e.g. the number of machines and other adjacent processes. The maximum permissible exposure values may

also vary in different countries. This information should help the machine user to better assess the risk and the risk rate.

ADH 26 C 230 V / 400 V ADH 31 C 230 V / 400 V ADH 41 C

Length (product) [mm] 1120 1300 1620

Width/Depth (product) [mm] 630 720 920

Height (product) [mm] 960 1010 1010

Net weight [kg] 170 210 260

Input power drive motor [kW] 2,3 / 2,2 2,84 / 2,77 3,73

Output power drive motor [kW] 1,7 2,2 3

Electrical connection[V] 230 / 400 230 / 400 400

Phase (s) [Ph] 1 / 3 1 / 3 3

Rated frequency [Hz] 50 50 50

Length planing table [mm] 1120 1295 1640

Width planing table [mm] 275 325 425

Working height [mm] 830 850 850

Max. depth of planing [mm] 3 3 3

Length thicknessing table [mm] 545 545 600

Width thicknessing table [mm] 258 308 408

Min. working height thicknessing [mm] 5 5 5

Max. working height thicknessing [mm] 225 225 225

Max. depth of thicknessing [mm]

333

Feed speed [m/min] 5,5 7 7

Number of planing knives 3 3 3

Planing shafts-Ø [mm] 70 70 70

Planing shaft speed [1/min] 5200 5200 5200

Max. planing width [mm] 258 308 408

Extraction port Ø [mm] 100 100 120

Specifications concerning noise of the device

Level of noise A in the place of operation (LpAeq) without load LpAeq = 81,7 dB(A)

with load LpAeq = 89,5 dB(A)

Level of acoustic power A (LWA) without load LWA = 94,5 dB (A)

with load LWA = 103 dB (A)

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