Hobie Brave User manual

1
ASSEMBLY MANUAL
TABLE OF CONTENT
Hobie Bravo terminology............................................................................................. 2
List of the parts............................................................................................................ 3
Frame and mast ball.................................................................................................... 4
Righting line................................................................................................................. 5
Sail............................................................................................................................... 6
Mast assembly............................................................................................................. 7
Mast and sail assembly............................................................................................... 8
Mast float................................................................................................................... 10
Rudder....................................................................................................................... 11
Stepping the mast...................................................................................................... 12
Mainsheet system...................................................................................................... 13
Unfurling/furling the sail............................................................................................. 14
Boom (option)............................................................................................................ 15
Reefing the sail.......................................................................................................... 16

2
HOBIE BRAVO TERMINOLOGY
MAST FLOAT
The mast float serves as flotation
for the boat if it tips on its side and
helps to prevent turtling. Turtling is
when a sailboat turns completely
over and is upside down.
SAIL
The sail is a “square-top”
design, utilising the latest
technology in sail design.
BATTENS
Battens are long thin pieces
of fiberglass rod. These rods
give the sail stiffness and
help maintain sail shape.
The unique angles of the
Hobie Bravo battens allow
the sail to roller furl easily
MAST
The mast is a two piece, long
vertical tube designed for easy
trailering and storage. The upper
mast section features the Hobie
Comptip, a non-conductive piece
designed to maximise safety on
the water.
DOWNHAUL
The downhaul is a line
at the base of the sail
that is used to righten
the sail on the mast.
A-FRAME
The A-Frame provides a
structurally secure base
for attaching the mast
eliminating the need for
side stays
HULL
The Bravo hull is constructed from Super Linear polyethylene. The polyethylene
provides an extremely durable hull that is quite resistant to dings and scratches
RUDDER
Hobie rudders are
equipped with an
automatic kick-up
feature should you
encounter shallow water
MAINSHEET
The mainsheet is designed
with the novice user in mind.
The pulley system allows the
sailor to let the sail loose
quickly to easily reduce
ROLLER FURLER
The roller furler allows the sail to
be rolled around the mast for
easy storage and rigging.
TELL TAILS
Tell tails help to determine
the trim of the sail. They will
tell you whether you need to
sheet your sail in or out.

3
LIST OF PARTS
When opening your new Hobie Bravo, make sure to check that all of the parts are
present and that the boat is in good order. Find a good clean spot, lay out all of your
components and run through the checklist.
Large Parts
1. (1) Hobie Bravo hull
2. (1) A-Frame with vertical support
3. (1) Sail
4. (3) Battens
5. (1) Lower Mast Assembly
6. (1) Upper Mast Assembly
7. (1) Rudder with tiller extension
8. (1) Mast float
Small Parts
1. (1) Main sheet system
2. (1) Mast ball with hardware
3. (1) Bag of A-frame hardware

4
A-Frame Assembly
1 Separate the A-Frame and vertical support tube from each other.
2 Insert the bottom screw of the vertical support into the threaded insert in front of the mast ball. Once
completely screwed in, be sure that the connector at the top of the tube faces toward the back of the
boat (the half-round in the connector faces toward the back). If the connector does not face the proper
direction, either tighten or loosen it to adjust to the proper position.
Mast ball installation
1 Remove packaging from the mast ball.
2 Insert end of mast ball and start to screw into the hull. As the threads go
deeper in the hull, it will become difficult to turn further. Gripping a pair of pliers
around the post will help complete the installation. Continue to screw in the
post until the plate is flush against the hull and screw holes are aligned.
3 Open the package of screws that were attached to the mast ball.
4 Insert and tighten screws into each of the holes in the plate.
FRAME
1
2
3 Place the arms of the A-
Frame into each of the
designated slots in the hulls.
4 Loosely connect the tip of
the A-Frame to the
connector on the vertical
tube. This will help hold
the end up while you align
the other holes.
5 Install the screws into each
of the A-Frame legs. Before
tightening down, we
recommend that you start
to thread each screw with a
hand screwdriver. This
helps in aligning the holes
properly, and will prevent
crossthreading of the
screws. Once all the
screws have been started,
tighten each one down with
a screwdriver.
6 Tighten the screw that attaches to
the vertical support.

5
Coming up through the front scupper holes, you will find the installed righting line.
Untie the two ends of the line from each other. Be sure to hang onto the line when
untying them so that they do not fall back through the scupper holes.
RIGHTING LINE
1
Tip :
When tying one of the lines
off, put a knot at the end of
the other line to prevent it
from falling through the
scupper hole.
Use a slip knot and tie each of the ends to the base of the A-Frame. The left line
goes to the left side of the A-Frame and the right line goes to the right side of the A-
Frame.
2
1
3
2
4
5

6
Find a large clean area where you
can lay the sail flat.
The battens for the sail are the long
white rods that are attached to the
mast. Lay them next to each other to
help identify where they go. The
longest batten goes in the middle, the
shortest at the bottom, and the middle
sized batten at the top of the sail.
SAIL ASSEMBLY
1
Carefully slide each of the battens into their proper
sleeve all the way to the end.
2
Once the battens are fully installed, use
the diagrams below to guide the lacing of
the battens to the sail. When tying in the
battens, it is important to use the line to push
the batten into the pochet. Tension each
batten so that it is well seated and removes
any wrinkles in the batten pocket.
3
Pull on line to
push batten
into pocket
Cleat off
line in
batten
Tie a small figure 8 knot in the end of the
line to prevent the batten from falling from
the sail if the line comes out of the cleat.
4

7
MAST & SAIL ASSEMBLY
Place the top and bottom sections of the
mast end-to-end.
1
Insert the upper section of the mast
into the lower section. The end of the
upper section to be inserted has two
strips of clear tape and a notch on the
bottom. To make sure the comptip is
completely engaged, rotate the comptip
while pressing the lower section into the
extrusion until the rivet drops into the
notch.
2
Position the sail so that the bottom of the sail is at
the top of the mast.
Insert the top of the mast into the sleeve at the
foot of the sail. Gently slide the remainder of the
mast into the sail sleeve. While putting the mast
into the sail be sure that the webbing at the top is
in the saddle and the forward edge of the sail is
aligned with the forward side of the comptip
(note : the notch is located on the forward side of
the comptip).
Now that the sail is on the mast, you are ready to
put downhaul tension on the sail.
3
Top section
Bottom
section

8
(1) Wrap the line around the post,
(2) back through the loop, (3)
around the post again, (4) pull
tight and fasten in the cleat at the
base of the sail sleeve. The goal
here is to put tension on the sail
to pull all the wrinkles out of the
sail sleeve.
NOTE : Before applying downhaul on the sail, be sure that there are no twists in
the sail sleeve. Once the tension is applied, the sail top will not rotate relative to
the bottom.
MAST & SAIL ASSEMBLY
Rotate the mast so that the knob just above the
bearing lines up with the small loop and line at the
base of the sail.
4
5
1 2
3 4
The downhaul tension may have to be adjusted from time to time.
When the downhaul tension is lost, the sail sleeve could start to
twist on the mast. If this happens, unhook the downhaul and rotate
the mast to straighten the sail sleeve on the mast. Once straight,
put downhaul tension back on the sail.

9
Once the downhaul is attached, the mast
is no longer free to spin within the sleeve,
which allows the sail to be rolled around
the mast.
Pick up the bottom end of the mast,
leaving the top end resting on the
ground, or held by another person.
With the sail in the same orientation as
shown in the diagrams, rotate the mast counterclockwise. The sail will start to roll
around the mast. Continue to roll the sail until it is completely around the mast.
6
MAST & SAIL ASSEMBLY
After the sail has been rolled onto the mast, it will still be a little loose. Give the
loose end a pull to snug up the sail.
7
Take the blue line that runs through the
grommet in the sail and pull the knot through
the plastic hook.
8

10
MAST FLOAT ASSEMBLY
Notice that there is about 8” (20 cm) of extra
sail and mast extending above the actual sail.
This is designated for the mast float.
1
Before placing the float on the mast, you want to
be sure that it is oriented in the correct direction.
You will notice that on one side of the sleeve
there is white stitching holding the sleeve
together. The slimmer side of the float is to point
toward the white stitching.
2
Slide the float onto the mast and clip the mast
float to the sail.
3
If you are trailering the Hobie Bravo long
distances, it is a good idea to unclip and
remove the mast float from the sail.
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