Hiteco QE-1F 7.5/6 24 63F NC CB Installation instructions

ELECTROSPINDLE

3-PHASE ASYNCHRONOUS MOTOR

MODEL: QE-1F 7.5/6 24 63F NC CB

CODE: 2 L0385638C

Rev. 00 (12/18)

•ASSEMBLY INSTRUCTIONS

•USER MANUAL

(TRANSLATION OF THE ORIGINAL INSTRUCTIONS)

SCM GROUP SpA HITECO

SS 258 Marecchia, 34

47826 Villa Verucchio*RN –Italia

tel. +3 0541 674 40

[email protected]

www.hiteco.net***

DOCUMENT INFORMATION

MANUFACTURER:

SCM GROUP Spa HITECO

ADDRESS:

SS 258 Marecchia 34

NAME

3-PHASE ASYNCHRONOUS MOTOR

BRAND

HITECO

MODEL:

QE-1F 7.5/6 24 63F NC CB

CODE:

29L0385638C

TYPE OF DOCUMENT:

•

ASSEMBLY INSTRUCTIONS

•USER MANUAL

(ORIGINAL INSTRUCTIONS)

DOCUMENT CODE:

90L0505599B

EDITION

00 (12/18)

RELEASED BY:

HITECO TECHNICAL DEPARTMENT

INDEX

THIS MANUAL CANNOT BE REPRODUCED IN WHOLE OR IN PART

1 Preliminary information .............................................................................................. 1

1.1 Machine identification 2

1.2 Intended use 4

1.3 Risks connected to using the product 4

1.4 Incorrect use that can be reasonably expected 5

1.5 Specific risks with electrospindle in maintenance 6

1.6 Aim of the manual 6

1.7 General warnings 6

1.8 Carrier and handling warnings 7

1.9 Installation warnings 7

1.10 Warnings for the assigned personnel 7

1.11 Maintenance warnings 7

1.12 Meaning of the symbols 8

1.13 Description of the safety signals and their location 8

1.14 Glossary 9

1.15 Warranty conditions 10

2 Technical specifications 1

2.1 Electrospindle lay-out 2

2.2 Mechanical specifications and electrospindle performance 3

2.3 Inverter speed parameter setting 5

2.3.1 Installation Parameters 6

2.4 Noise emission level 7

2.5 Main parts 8

INDEX

THIS MANUAL CANNOT BE REPRODUCED IN WHOLE OR IN PART

2.6

Device for locking and toolholder expulsion

2.7 Tool 10

2.8 Tool holder unit (taper + tool + clamping parts) 11

2.8.1 Max. working speed according to the tool size 12

2.8.2 Examples of determining the max machining speed 18

3 - Handling, storage and unpacking............................................................................. 1

3.1 Warnings 2

3.2 Packaging 2

3.3 Dimensions and weights 2

3.4 Handling 3

3.5 Unpacking 3

3.6 Storage 4

4 Installation ................................................................................................................... 1

4.1 Preliminary checks 3

4.2 Availability of auxiliary systems in the factory 3

4.3 Mechanical connections 3

4.3.1 Electrospindle support table 3

4.3.2 Securing the electrospindle 4

4.3.3 Positioning with electric fan air cooling 5

4.4 Compressed air connections 5

4.4.1 Air purity of the compressed air circuit 5

4.4.2 Compressed air connection points on the electrospindle 6

INDEX

THIS MANUAL CANNOT BE REPRODUCED IN WHOLE OR IN PART

4.4.3 Compressed air circuit 7

4.4.4 Pressurisation 9

4.4.5 Cleaning air jet of the tool holder taper 9

4.4.6 Tool with air flow (option) 10

4.5

Compressed air cooling

4.6 Hydraulic cooling circuit 14

4.6.1 Hydraulic connections 14

4.6.2 Cooling fluid 14

4.6.3 Hydraulic circuit 15

4.7 Electrical circuit 16

4.7.1 Basic connection (CB) 16

4.7.2 Power contacts layout 17

4.7.3 Signal contacts layout 19

4.7.4 Electrospindle wiring 20

4.7.5 Tool release manual command pushbutton

for BASIC connection (CB) 21

4.8 Circular connectors connection (CC) 22

4.8.1 Power contacts layout 23

4.8.2 Signal contacts layout 25

4.8.3 Electrospindle wiring 26

4.8.4 Tool release manual command pushbutton

for circular connectors connection (CC) 28

4.9 PLUG connection (PP) 29

4.9.1 Power contacts layout 30

4.9.2 Signal contacts layout 32

4.9.3 Electrospindle wiring 34

INDEX

THIS MANUAL CANNOT BE REPRODUCED IN WHOLE OR IN PART

4.9.4 Tool release manual command pushbutton

for PLUG connection (PP) 36

4.10 Encoder connection 37

4.10.1Encoder contacts layout 38

4.11 Two-voltage electrical connection (BT) Basic 39

4.11.1Terminal board electrical connection 39

4.12

Two-voltage electrical connection (BT) PP

4.12.1Terminal board electrical connection 43

4.13 Electrical power circuit 45

5 - General checks after the installation........................................................................ 1

5.1 Checks before starting up 2

5.1.1 Positioning 2

5.1.2 Compressed air connections 2

5.1.3 Electrical connections 2

5.1.4 Inverter programming 3

5.1.5 Checks at the first start 3

6 - Intended use and usage limits................................................................................... 1

6.1 Environmental Conditions 2

6.2 Running-in 2

6.3 Pre-heating 3

6.4 Sensors 3

6.4.1 Technical specifications of the inductive sensors 4

6.4.2 State of the electrospindle and output of the sensors S1, S2 and S5

(optional) 5

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