Hitachi 55PMA550 User manual

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.

Plasma Display

July 2004 Digital Media Division

YK No.006E-1

55PMA550

55HDM71

(PW1)

SERVICE MANUAL

Be sure to read this manual before servicing. To assure safety from ﬁre, electric shock, injury, harmful radiation

and materials, various measures have been provided for in this HITACHI Plasma displayservice manual.

Be sure to read all cautionary items described in the manual to maintain safety before servicing.

Caution

1. Features --------------------------------------------------3

2. Speciﬁcations--------------------------------------------4

3. Service points-------------------------------------------5

4. Component names-------------------------------------6

5. New Technology----------------------------------------7

6. Service Modes ---------------------------------------- 10

7. Troubleshooting--------------------------------------- 29

8.Basic circuit diagram--------------------------------- 35

9. Printed wiring board diagram---------------------- 42

10.Block diagram ----------------------------------------- 47

11.Connection diagram --------------------------------- 49

12.Wiring diagram -----------------------------------------50

13.Disassembly diagram-------------------------------- 52

14.Replacement parts list------------------------------- 55

Contents

1. Since the Panel Module and front Filter are made of glass, handlea broken Module and/or Filter with

sufficient care,in order not to be injured.

2.Repair work should not be started until after the Panel Module and the AC/DC Power supply have cooled

sufficiently.

3. Special care should be exercised in the proximity of the display area in order not to damage its surface.

4. The Panel Module should not be touched with bare hands, as this will protect its surface from stains.

5. It is recommended to use clean soft gloves during the repair work in order to protect not only the display

area of the Panel Module but also the technician.

6. The Chip Tube of the Panel Module (located in the upper left corner of the back of the glass panel)

is very fragile; as well, the flat cables connecting the Panel to the drive circuit PWBs are very weak. Take

care not to damage these, otherwise, the panel will never light again..

Service Warning

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55PMA550/55HDM71 (PW1)

CAUTION FOR SAFETY

Please read this page before making repairs to themonitor.

This page explainscertain safety items found in this manual which are intended to ensure the

safety of the technician and to prevent accidents during any repair work.

Warning This symbol means "Personnel Electrical Safety Hazard"

Caution This symbol means "Equipment Operational Hazard"

This symbol means "CAUTION"

This symbol means "POSSIBILITY OF

ELECTRIC SHOCK"

This symbol means "DO IT!"

This symbol means "DON'TDO IT!"

Special Instructions

This indicates cabinet, chassis or parts

which require special attention.

Please follow any notesas well as all safety

precautions.

Prevent electrical shock

Please use care and caution when

servicing this product. High voltages

exist in the set which can cause injury

or death.

Please disconnect the AC power

during repair to prevent serious shock

or death.

Use only recommended components.

Please use the same characteristic compo-

nents, which is same as previous for your

safety. To ensure reliability,specially marked

Keep the same wiring dress for boards.

This monitor uses insulated spacers

which are intended to isolate metal

parts from electrical components.

Internal wiring is isolated from components by

using clamps, retainers, etc., so please return

to original condition for prevention of electrical

shock or fire.

Safety check should be done after finished.

Every part (removed screws, component

and wiring) should be returned to previous

condition.

Check around the repaired area for

any damage by mistake. Measure the

insulated impedance of AC by ohm meter.

Confirm that the value of impedance

is greater than 4M ohm.

It is possible for electric shock or fire to

occur if the value is less than 4M ohm.

Repair to the HDCP circuit is limited.

Never remove the shield case, which is

assembled to code with the HDCP circuit

WARNING

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55PMA550/55HDM71 (PW1)

PRECAUTIONS

●How to clean the plasma panel screen (front glass) of the monitor -

Before cleaning the monitor, turn off the monitor and disconnect the power plug from the power outlet.

To prevent scratching or damaging the plasma screen face, do not wipe the surface with sharp or hard

objects. Clean the screen with a soft cloth moistened with warm water and dry with a soft cloth. If it is not

clean enough, then use a cloth with glass cleaner. Do not use any harsh or abrasive chemicals.

●How to clean the cabinet of the monitor

Use a soft cloth to clean the cabinet and control panel of the monitor. When excessively soiled dilute a neutral

detergent in water, wet and wring out the soft cloth and afterward wipe with a dry soft cloth.

Never use acid/alkaline detergent, alcoholic detergent, abrasive cleaner, powder soap, OA cleaner, car wax,

etc. because they could cause discoloration, scratches or cracks.

1. Features

●Large-screen, high-definition plasma display panel

The 55-inch color plasma display panel, with a resolution of 1366 (H) x 768(V) pixels, creates a high-definition, large-

screen (aspect ratio : 16:9) and low-profile flat display. Free from electromagnetic interferences from geomagnetic

sources and ambient power lines, the panel produces high-quality images free from any color misconvergence

or corner focus distortion.

●High Performance Digital Processor

Awide range of personal computer signals can be handled, from 640 x 400, 640 x 480 VGA to 1600 x 1200 UXGA.

(RGB analog input)

●Easy-to-use remote control and on-screen-display system (OSD)

The remote control included eases the setting of display controls. Furthermore, the on-screen-display (OSD),

displays the input status control settings in an easy-to-view fashion.

●Power saving system

The International ENERGY STAR power saver feature saves power consumption automatically when input sig-

nals are not available.

When connected to a VESA DPMS-compliant PC, the monitor cuts its power consumption while it is idle.

●TruBass

TruBass, SRS and ( ) symbol are trademarks of SRS Labs,Inc.

TruBass technology is incorporated under license from SRS Labs, Inc.

●One mini D-sub terminal and one DVI-D terminal for RGB input.

The D-sub terminal can also receive the RGB-component by On-Screen Display control.

●One composite/S.video input terminal and two component video input terminals added with VIDEO board.

One component input is possible to switch to RGB signal input from the Menu screen.

●One SCART terminal for the signal of the European standard added with VIDEO board.

It operates as composite/S.video input and RGB input terminal, or composite video output terminal.

●One composite video output terminal as a monitoring output added with VIDEO board.

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55PMA550/55HDM71 (PW1)

2. Specifications

The monitor takes at least 30 minutes to attain the status of optimal picture quality.

Panel

Display

dimensions Approx. 55 inches (1229 (H) x 691 (V) mm, diagonal 1410mm)

Resolution 1366 (H) x 768 (V) pixels

Net dimensions

(excluding Speakers/Stand) 1394 (W) x 857 (H) x 105 (D) mm

Net weight

(excluding Speakers/Stand) 63.5kg 64.2kg

55PMA550 55HDM71

Ambient

conditions

Temperature Operating : 5oCto35

oC, Storage : 0oCto40

Relative humidity Operating : 20% to 80%, Storage : 20% to 90% (non-condensing)

Power supply AC100 - 240V, 50/60Hz

Power consumption/at standby 530W / <3W

Audio output

(RGB input)

Input signals

Input terminals

RGB1 DVI input terminal (DVI-D)

RGB1 audio input terminal (3.5mm Stereo Mini Jack)

RGB2 analog RGB input terminal (D-sub 15-pin)

RGB2 audio input terminal (3.5mm Stereo Mini Jack)

Video signals 0.7 V/1.0 Vp-p, analog RGB (Recommended Signal)

480i, 576i, 480p, 576p, 1080i/50, 1080i/60, 720p/60

Sync signals

Recommended signal 47 modes

(Video input)

Input signals

Input terminals

AV1: composite video input terminal (RCA)

AV1: Y PB PR video input terminal (RCA)

AV1: L/R audio input terminal (RCA)

AV2: composite video input terminal (RCA)

AV2: Y/G PB/B PR/R video input terminal (RCA)

AV2: L/R audio input terminal (RCA)

AV3: composite video input terminal (RCA)

AV3: S video input terminal (RCA)

AV3: L/R audio input terminal (RCA)

AV4: composite video / S video / RGB / L/R audio input terminal (Scart)

Video signals

AV1: NTSC-M, PAL-M, PAL-N

AV1: 480i, 576i, 480p, 576p, 1080i/50, 1080i/60, 720p/60

AV2: NTSC-M, PAL-M, PAL-N

AV2: 480i, 576i, 480p, 576p, 1080i/50, 1080i/60, 720p/60, RGB

AV3: NTSC-M, PAL-M, PAL-N

AV4: NTSC-M, PAL-M, PAL-N

AV4: RGB

Video output Signal

OUTPUT (MONITOR): composite video monitor-output terminal (RCA)

OUTPUT (MONITOR): L/R audio monitor- output terminal (RCA)

AV4: composite video / L/R audio monitor-output terminal (SCART)

Recommended signal 15 modes 13 modes

12W+12W(6 ohm load),subwooferterminal(RCA)

H/V composite, TTL level (2K )

H/V separate, TTL level (2K )

Sync on green, 0.3 Vp-p (75 )

AV1: PAL, SECAM, NTSC3.58, NTSC4.43

AV2: PAL, SECAM, NTSC3.58, NTSC4.43

AV3: PAL, SECAM, NTSC3.58, NTSC4.43

AV4: PAL, SECAM, NTSC3.58, NTSC4.43

Applicable video signals for each input terminal

Terminal RCA/SCART DVI D-sub

Signal CVBS S-video Component RGB PC STB RGB Component

AV1

AV2

AV3

AV4

RGB1

RGB2

( :Available)

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55PMA550/55HDM71 (PW1)

3. Service points

Lead free solder

This product uses lead free solder (unleaded) to help preserve the environment. Please read these instructions

before attempting any soldering work.

Caution: Always wear safety glasses to prevent fumes or molten solder from getting into the eyes. Lead free

solder can splatter at high temperatures (600˚C).

Lead free solder indicator

Printed circuit boards using lead free solder are engraved with an "F."

Properties of lead free solder

The melting point of lead free solder is approximately 40-50˚C higher than leaded solder.

Servicing solder

Solder with an alloy composition of 96.5Sn/3.0Ag/0.5Cu or 99.3Sn/0.7Cu is recommended.

Although servicing with leaded solder is possible, there are a few precautions that have to be taken. (Not taking

these precautions may cause the solder to not harden properly, and cause consequent malfunctions.)

Precautions when using leaded solder

Remove all lead free solder from soldered joints when replacing components.

If leaded solder should be added to existing lead free joints, mix in the leaded solder thoroughly after the lead

free solder has been completely melted (do not apply the soldering iron without solder).

Servicing soldering iron

A soldering iron with a temperature setting capability (temperature control function) is recommended.

The melting point of lead free solder is higher than leaded solder. Use a soldering iron that maintains a high

stable temperature (large heat capacity), and that allows temperature adjustment according to the part being

serviced, to avoid poor servicing performance.

Recommended soldering iron:

Soldering iron with temperature control function (temperature range: 320-450˚C)

Recommended temperature range per part:

Part Soldering iron temperature

Mounting (chips) on mounted PCB 320˚C±30˚C

Mounting (chips) on empty PCB 380˚C±30˚C

Chassis, metallic shield, etc. 420˚C±30˚C

FILTER PWB, SW PWB, LED/RECEIVER PWB, TACT SW PWB, SP TERMINAL(L/R) PWB

AUDIO PWB, JOINT PWB, SUB WOOFER PWB

VIDEO PWB

The PWB assembly which has used lead free solder

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55PMA550/55HDM71 (PW1)

4. Component names

[Main unit]

[Remote control]

Remote-control

receiver

CP-RD4

for 55HDM71

CLE-958

for 55PMA550

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55PMA550/55HDM71 (PW1)

5. New Technology

[System control micom I001(M3062)]

Pin function table

No. Pin Name I/O Function

1 OSD_DATA O OSD DATA

2 OSD_CLK O OSD CLOCK

3 AC-CLOCK I AC CLOCK

4 FE.AGC_O O AGC Voltage (F/E)

5 DATA_OUT(FC) O FC DATA

6 DATA_IN(FC) I FC DATA

7 CLK(FC) O FC CLOCK

8 BYTE I GND

9 CNVSS I CNVSS(FLASH)

10 DSUB COMP O SYNC-SW (AV1-4,D-sub_RGB: L, DVI,D-sub_Component: H)

11 RGBSW O SYNC-SW (AV1-4,D-sub_Component: L, DVI,D-sub_RGB: H)

12 RESET I RESET

13 XOUT O 16MHz OSC.OUT

14 VSS I GND

15 XIN I 16MHz OSC.IN

16 VCC1 I 5V

17 NMI I 5V Pull-up

18 RMCON I IR Signal

19 V.FREQ_2 I SYNC for V.Frequency Detection (Sub Picture)

20 V.FREQ_1 I SYNC for V.Frequency Detection (Main Picture)

21 SCV.SYNC I CVBS for SYNC Detection (Sub Picture)

22 IRQ I PANEL MODULE Condition (L: Normal, H: Error)

23 MCV.SYNC I CVBS for SYNC Detection (Main Picture)

24 LED_GREEN O L: LED ON (PowerON/PowerSave), H: LED OFF (Standby)

25 H.FREQ_2 I SYNC for H.Frequency Detection (Sub Picture)

26 RESERVE - NC

27 H.FREQ_1 I SYNC for H.Frequency Detection (Main Picture)

28 PDWN O RESERVE (LVDS POWER DOWN MODE (Panel)) : Always High

29 SCL1 O IIC-BUS CONTROL CLOCK (TUNER PWB)

30 SDA1 I/O IIC-BUS CONTROL DATA (TUNER PWB)

31 TXD1 O DATA (RS-232C)

32 RXD1 I DATA (RS-232C)

33 SCLK I CLOCK (FLASH MEMORY Writing)

34 BUSY O BUSY (FLASH MEMORY Writing)

35 TXD2 O RESERVE

36 RXD2 I RESERVE

37 SDA4 I/O IIC-BUS CONTROL DATA (PDP PANEL)

38 SCL4 I/O IIC-BUS CONTROL CLOCK (PDP PANEL)

39 PDPGO O PANEL MODULE Start (L: STANDBY, H: ON)

40 CPUGO O MPU Recoverly of PANEL MODULE

41 EPM I EPM (FLASH MEMORY Writing)

42 VIDEO.DET_1 I Detecting VIDEO PWB (L: 8pin_PWB, H: No PWB/VIDEO PWB)

43 VIDEO.DET_2 I Detecting VIDEO PWB (L: 8pin_PWB/VIDEO PWB, H: No PWB)

44 TUNER.DET_1 I Detecting TUNER PWB (L: ASIA, H: EURO/No PWB)

45 TUNER.DET_2 I Detecting TUNER PWB (L: ASIA/EURO, H: No PWB)

46 CE I CE (FLASH MEMORY Writing)

47 SWIVEL.DET I RESERVE

48 INITIALIZE I Initializing EEPROM (L: INIT, H: Normal)

49 D.RESET O RESET (DVI)

50 DVI-PD O DVI Control (PowerOFF,PowerSave(except DVI): L, PowerON,PowerSave(DVI): H)

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55PMA550/55HDM71 (PW1)

No. Pin Name I/O Function

51 SCDT I RESERVE : Always High-Impedance

52 HS-DJTR O Jitter Control (DVI) : Always Low

53 AUD RST O RESET for LIPSYNC IC

54 AUD DET I Detecting Connection of LIPSYNC IC (L: Yes, H: No)

55 SPRLY O SPEAKER ON/OFF Relay Control (L: ON(MUTE-OFF), H: OFF(MUTE-ON))

56 MUTE O AUDIO MUTE (L: MUTE-OFF, H: MUTE-ON)

57 ASEL1 O AUDIO Signal SW (D-sub,AVC: L, VIDEO,DVI: H)

58 ASEL2 O AUDIO Signal SW (VIDEO,AVC: L, DVI,D-sub: H)

59 SDA2 I/O IIC-BUS CONTROL DATA (Sync-Sep., Audio Processor etc.)

60 SCL2 O IIC-BUS CONTROL CLOCK (Sync-Sep., Audio Processor etc.)

61 D-SUB COMP_SYNC.SW O SYNC-SW (D-sub_Component: H, Others: L)

62 VCC2 I 5V

63 DSUB_DET1 I RGB1-DET

64 VSS I GND

65 TRAP-MAIN O L: TRAP OFF (1080i,720p), H: TRAP ON (576i/p,480i/p)

66 DISPEN O NC

67 DVI.SW O L: Analog, H: Digital (DVI)

68 WSS I STATUS(WSS) of SCART INPUT (AV4) (L: No Signal, M: 4:3, H: 16:9)

69 TV-AFC I

AFC Voltage (F/E)

70 FE.AGC_I I AGC Voltage (F/E)

71 RESERVE - NC

72 HDMI_DET_IN NC

73 CEC_IN NC

74 INT_HDMI NC

75 HDMI_VIDEO_SW NC

76 CEC_OUT NC

77 RESERVE - NC

78 LCD_CONTROL Low

79 SCL0 O

IIC-BUS CONTROL CLOCK (VIDEO PWB)

80 SDA0 I/O IIC-BUS CONTROL DATA (VIDEO PWB)

81 SCL3 O

I/O

IIC-BUS CONTROL CLOCK (EEPROM)

82 SDA3 I/O IIC-BUS CONTROL DATA (EEPROM)

83 HDMI_CIR_DET I NC

84 MSP.RESET O RESET (MPX)

85 OSD_CS O OSD CHIP SELECT

86 FC_ENABLE O FC ENABLE

87 PARITY.SW O L: FC4, H: AVC

88 AVC1 I Detecting AVC Connection/Power (No Power or Without 24pin Cable : L, Others : H)

89 TEXT-RESET O RESET (T/TEXT)

90 AD_KEY3 I AD KEY3: POWER

91 AD_KEY2 I AD KEY2: PR UP/DWN, VOL UP/DWN, MENU

92 AD_KEY1 I AD KEY1: INPUT

93 TV_POWER O POWER ON/OFF (L: STANDBY, H: ON/PowerSave)

94 DIP.DET I L: Normal(No DIP), H: Abnormal(Detect DIP)

95 LED_RED O L: LED ON (Standby/PowerSave), H: LED OFF (PowerON)

96 AVSS I GND

97 FAN_ALARM I L: Normal, H: Abnormal

98 VREF I 5V

99 AVCC I 5V

100 AVC2 I Detecting AVC Connection/Power (No Power or Without 8pin Cable : L, Others : H)

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55PMA550/55HDM71 (PW1)

µ-COMPUTER

(M30625)

C-CLOCK TB4IN P54 VIDEO.DET_1

DSUB COMP P87 P53 VIDEO.DET_

RGB SWP86P52TUNER.DET_1*1for ASIA F/E

POWER_SAVEP101P51TUNER.DET_

*2for US/CANADA F/E

POWER_LEDP76P47SWIVEL_DET*3for europe F/E

*4for ASI

TV.POWERP103*5for EUROPE

D.RESET(DARST

)

P45P46INITIALIZ

*6Reserve

DVI-PD P44 EEPROM

SCDT

P43

P97

AVC

(CAT24WC64)

HS-DJTR P42

DVI-SW P25 P07 SCL3

TRAP-MAIN P27 P06 SDA3

RGB1

DET

P30

UD RS

P41

UD DE

P40 P32

SPRL

P37 P33

MUTE P36 P71

SEL1 P35 P70

SEL2 P34 P11

PDWN P72 P10

PARITY.S

P01

IDEO DECODER TUNER (FE)

UDIO PROCESSO

IRQ(PM

IRQ)

P80

(TB1274)

(ENG39616G

*1/V0

A31FTV *2/ENG295**G *3)

(NJW1136)

FE.AGC_O/DEMP_OU

P93 SCL0 SCL1 SCL2

UX0 TRUBASS SW

PDP_WVGA_LCD_SW P74 SDA0 SDA1 SDA2

PDPGO(PM_ON)P57*3

UX1TRUBASS SW

CPUGO(PM

CPU)

P56

䇽

RMCON(AVC) INT2

V.FREQ_2(VIDEO

)

INT1 FC4 Sub µ-COM 3L Y/C MP

LIP_SYNC

FREQ

INT0

(H8S

2238)

(TC90A69F)

(MSP3415G*5

MSP3455G*4)

(NJU26103)

VC_1 P00 CLK3 CLOC

V SW (Front Stage) SCL0 SCL1 SCL2

SCV

SYNC

TA4IN

SOUT3

DATA

(CXA2069Q)

SDA0

SDA1

SDA2

MCV.SYNC TA3IN P02 ENABLE SCL0 S-1 RESE

MSP_RESE

KEY3

AN6

SDA0

DET

AV3

䇽

D_KEY

N5 S-3 COMP_DET_AV

FE.AGC_I/SW_R_OU

N22 OSD CONTROLER S-4 COMP_DET_AV1 Sync Separato

CCD(MAIN/SUB) Sync Separato

PDP

WVGA

LCD

P21

(OSDCM201 )

(TA1370FG)

(M306V7)

(TA1370FG)

TV.AFC/SW_L_OU

N23 CLK4 SCLK S2-3 SCL0 SCL1 SCL2

WSS/STAND.CIR_DE

N24 SOUT4 SIN S2-3 SDA0 SDA1 SDA2

D_KEY1

N4 P03 CS S2-4

RESET

䇽

H.FREQ_2(VIDEO) TA2IN

H.FREQ_1 TA1IN

V SW (Rear Stage) Thermal Sensor *

VIDEO DECODER (SUB)

(NJM1320)

(AD7414

䋩

(TB1274)

FAN_ALARM P100 SCL0 TOF.SW SCL2 SCL1 PANEL

HDMI

CIR

DET

P05

SDA0

SCCD

SDA2

SDA1

MSP_RESET/CUR_PROTECT

P04

SCL4

䇽

䇼

94/95h

䇽

䇼

8A/8Bh

䇽

SDA4

DIP_DE

P102

TXD2(PDP)

TXD0

TELETEXT

RXD2(PDP)

RXD0

3DY/C(MAIN)

SUB COMPONENT

P31

(UPD64084)

SCL1

SEL

SW P60 SCL0 SDA1 TV.SEL_

DISPEN P26 P61 SDA0 FE.SW_1

FE.SW_

LCD

CONTROL

P12

P13 P65 SCLK(FLASH)

CEC_OUT/EDID_WP P14 P64 BUSY(FLASH

)

HDMI_VIDEO_SW P15 TXD1 RS232C/FLASH_TX

INT_HDMI P16 RXD1 RS232C/FLASH_RX

CEC_IN P17 CNVss CE EPM CNVss

HDMI_DET_IN P20 P50 CE Normal 0

TEXT_RESET/CCD_RESET P107 P55 EPM Writing(FLASH) 5

P54

1 NO TUNE

US/CANAD

EUROPE

P51 P52

TUNER TYP

P53

VC JOINT PWB

VIDEO TYP

1 1 NO VIDEO/RGB PWB

RGB PWB10

VIDEO PWB

Type

PANEL TYP

PDP

P21 P74

WVGA

LCD

-11

Buffe

Level Shift

System Control block diagram

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55PMA550 / 55HDM71 (PW1)

SERVICE MODE ACCESS

BURN-IN MODE

When the Burn-in feature is turned ON, the plasma panel operates normally on all inputs that

have a signal. On inputs that do not have a signal, the plasma panel displays a cycling single

color test pattern (see below) which is generated internally. This can be helpful to determine

if the panel is capable of displaying anything.

NOTE:

1st number indicates normal button operation

2nd number indicates function during MENU

2. VOL 





2. ADJ 





1. SUB POWER

3. VOL 





3. ADJ 





4. SIZE

4. SELECT 





5. RECALL

5. SELECT 





6. INPUT SELECT

6. OK

7. MENU

Rear Label

7654321

- + OK

126

BURN-IN MODE (ON)

With unit in standby mode

(turned off), press and hold: >

After the unit comes on, continue to hold the

buttons down until the initial OSD goes

away. OSD will then appear indicating that

BURN-IN MODE is engaged.

(OSD > Burn In On)

1 2

BURN-IN MODE (OFF)

With unit in standby mode

(turned off), press and hold: >

After the unit comes on, continue to hold the

buttons down until the initial OSD goes

away. OSD will then appear indicating that

BURN-IN MODE is disengaged.

(OSD > Burn In Off)

White Yellow Cyan Green Magenta Red Blue Black

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