HIOTS ioTest User manual
HIOTS Emission Monitoring Systems
Towards a sTrong and reliable emission moniToring sysTem!
ioTest
Cloud Data Logger
ioTest Instruction Manual
Version 2.2
HIOTS AG,
Hertensteinstr. 51, CH-6004 Lucerne
Phone: +41 (0) 41 5625777
Email: info@hiots.ch, Web: http://hiots.ch/
Contact our support team if you have any questions:
support@hiots.net
1
Table of Contents
Safety Considerations...................................................................................................................................................... 2
1. Summary ..................................................................................................................................................................... 3
2. System Overview ......................................................................................................................................................... 4
3. Installation of the HIOTS ioTest................................................................................................................................... 5
3.1. Hardware Components........................................................................................................................................ 5
3.2. Cable harness specification ................................................................................................................................. 9
3.3. Installation ......................................................................................................................................................... 11
3.3.1. Main data logger ........................................................................................................................................ 11
3.3.2. Cable harness ............................................................................................................................................. 11
3.3.3. Differential pressure sensor....................................................................................................................... 12
3.3.4. Temperature sensor................................................................................................................................... 14
3.3.5. CAN-Wideband Lambda Meter (option) .................................................................................................... 15
3.3.6. Smart NOx Sensor (option) ........................................................................................................................ 16
3.3.7. RPM signal input ........................................................................................................................................ 17
3.3.8. Engine RPM correction factor .................................................................................................................... 18
3.4. Technical specifications ..................................................................................................................................... 19
3.4.1. Data Logger and Modem............................................................................................................................ 19
3.4.2. Exhaust Pressure Sensor ............................................................................................................................ 19
3.4.3. Exhaust Temperature Sensor ..................................................................................................................... 19
3.4.4. CAN-Wideband Lambda Meter (option) .................................................................................................... 20
3.4.5. Smart NOx Sensor (option) ........................................................................................................................ 21
3.4.6. Particulate Matter Sensor (option) ............................................................................................................ 22
3.4.7. Wi-Fi Display (option)................................................................................................................................. 23
4. Initial steps to start operation................................................................................................................................... 24
5. Error Codes Guide ..................................................................................................................................................... 25
6. Data download and cloud server............................................................................................................................... 26
6.1. Real-time live data ............................................................................................................................................. 28
6.2. Data Management............................................................................................................................................. 29
6.2.1 Index Files.................................................................................................................................................... 29
6.2.2 Generate Data ............................................................................................................................................. 30
6.2.3 GPS Tracking................................................................................................................................................ 30
6.2.4. Device Configuration.................................................................................................................................. 31
6.2.5 Set Date/Time Manually ............................................................................................................................. 32
6.3. Device additional information ........................................................................................................................... 32
7. Progressive Web Application (PWA) ......................................................................................................................... 33
7.1. Desktop.............................................................................................................................................................. 33
7.2. Android .............................................................................................................................................................. 34
7.3 IOS....................................................................................................................................................................... 35
HIOTS AG 2Installation Guide for ioTest Data logger
Safety Considerations
About this document
•The instruction manual is an integral part of the instrument.
•Keep this documentation to hand so that you can refer to it when necessary.
•Always use the complete last version of instruction manual.
•Please read this instruction manual through carefully and familiarize yourself with
the product before putting it to use.
•Hand this instruction manual on to any subsequent users of the product.
•Pay particular attention to the safety instructions and warning advice in order to
prevent injury and damage to the product.
Security
General safety instructions
•Only operate the product properly, for its intended purpose, and within the
parameters specified in the technical data.
•Do not operate the instrument if there are signs of damage to the housing or
connected cables.
•Always comply with the locally valid safety regulations when carrying out
measurements.
•Only perform maintenance and repair work on this instrument that is described in
this documentation. Follow the prescribed steps exactly when doing the work.
•Use only original spare parts from HIOTS.
Warning notices
Always pay attention to any information denoted by the following warnings. Implement the
precautionary measures specified!
---------------------------------------------------- DANGER------------------------------------------------------
Indicates possible injury.
---------------------------------------------------- WARNING-------------------------------------------------
Indicates possible damage to equipment.
HIOTS AG 3Installation Guide for ioTest Data logger
1. Summary
The ioTest is a continuous emission monitoring system which can be used as a tool to monitor
engine parameters such as exhaust temperature, backpressure, λ (lambda), O2, NOx, PM,
RPM, OBD-II and other parameters according to requirements.
The ioTest collects real-time data from onboard sensors and gives this opportunity to check
the measurements from anywhere through the web application. Along with online data
visualization and alarm notifications, the ioTest stores sensor data, alarm codes and audit logs
for compliance reporting up to 10 years. The ioTest can be used for R&D, regulatory
preparation, benchmarking or monitoring components involved in the after-treatment of
exhaust gases such as DPF and SCR.
Key Features:
Sensors customization according to requirements
Online access to data measurement and viewing LiveData
Anytime/Anywhere access via mobile apps
Powerful and flexible post-processing software
Alarm notifications
Robust design for use in harsh industrial environment
Stores data up to 10 years
Scope:
Passenger cars
Commercial vehicles
Non-road mobile machinery
Mining Industry
Generators
Marine vessels
Trains
How It Works:
HIOTS AG 4Installation Guide for ioTest Data logger
2. System Overview
HIOTS AG 5Installation Guide for ioTest Data logger
3. Installation of the HIOTS ioTest
3.1. Hardware Components
HIOTS Emission Monitoring Systems consist of the below components as described and
shown in the following:
1. ioTest Main data logger (Part No. : 30130 – Fig. 1)
Connects to the main connector (24 pin) of cable harness
2. Cable Harness (Part No. : 30210 – Fig. 2)
3. Cellular Modem (Part No. : 30550/30560 – Fig. 3)
Option A (Standard): 4G Dongle Cellular Modem - Part No. : 30550
Option B: 4G Industrial Cellular Modem - Part No. : 30560
4. Pressure Sensor (Part No. : 30250 – Fig. 4)
Connects to the Bosch 3 pin connector of the cable harness
5. Exhaust Temperature Sensor (Part No. : 30260 – Fig. 5)
Connects to the Deutsch connector of the cable harness
6. CAN- Wideband Lambda Meter (Part No. : 30630 - Fig. 6)
Connects to the 2 pin CAN connector of the cable harness
7. Smart NOx Sensor (Part No. : 30640 – Fig. 7)
Connects to the 2 pin CAN connector of the cable harness
8. GPS Antenna (Part No. : 30220 – Fig. 8)
Connects to the 7 pin round connector of the cable harness
9. Sensors Installation Pack (Part No. : 30230 – Fig. 9)
Stainless steel pipe and fittings for pressure and temperature sensors installation
10. Fuse Kit (Part No. : 30240 – Fig. 10)
1 Ampere Fuse, fuse holder and cable clamp – integrated in the power-supply
11. LED Indicator (Part No. : 30150 – Fig. 11)
LED lamp and fittings for installation
12. Buzzer Alert (Part No. : 30160 - Fig. 11)
Alerting buzzer
13. Wi-Fi-Display (Option) (Part No. : 30140 - Fig. 12)
A touch screen, designed to be connected with the data logger through wireless connection
HIOTS AG 6Installation Guide for ioTest Data logger
Fig. 1: ioTest main data logger
Fig. 2: Cable harness
HIOTS AG 7Installation Guide for ioTest Data logger
Fig. 3 (A). 4G Dongle Cellular Modem
Fig. 3(B): 4G Industrial Cellular Modem
Fig. 4: Pressure sensor
Fig. 6: CAN-Wideband Lambda Meter
Fig. 5: Exhaust Temperature sensor and fitting
Fig 7: Smart NOx Sensor
HIOTS AG 8Installation Guide for ioTest Data logger
Fig. 8: GPS antenna
Fig. 9: Sensors installation pack
Fig. 10: Fuse kit (1 Ampere Fuse)
Fig. 11: LED indicator/ Buzzer Alert
Fig. 12: Wi-Fi-Display
HIOTS AG 9Installation Guide for ioTest Data logger
3.2. Cable harness specification
A
Power supply
*Red Wire →
Supply(+) 10 ~ 38 Vdc
Black Wire →
Ground -
Yellow Wire →
Engine rpm
Red.White Wire →
LED indicator
Blue.White
Wire →
Buzzer
Red/Blue Wire →Digital Input /
Analog input
WARNING
*Note:
Integrate FUSE KIT in the power-supply (permanent positive
polarity) to provides
protection against overvoltage
*Note:
Connect Supply (+) to the ACC/ignition (Accessory power) instead of constant battery (+)
to Keeping the ioTest system powered off when Engine ignition is off.
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