Hilti D-LP 32 User manual

Operating instructions en

D-LP 32/

DS-T S 32

Printed: 08.07.2013 | Doc-Nr: PUB / 5069667 / 000 / 01

D-LP32/DS-TS32













Hydraulic unit

Remote control unit

Rail

Saw blade

Blade guard

Hydraulic hoses

End stop

Rail support



Printed: 08.07.2013 | Doc-Nr: PUB / 5069667 / 000 / 01

Contents

1. General information 4

2. Description 5

3. System components, tools and accessories 13

4. Technical data 17

5. Safety precautions 21

6. Before use 27

7. Operation 35

8. Care and maintenance 43

9. Troubleshooting 45

10. Disposal 50

11. Manufacturer's warranty tools 51

12. EU declaration of conformity (original) 52

Printed: 08.07.2013 | Doc-Nr: PUB / 5069667 / 000 / 01

1. General information

It is essential that the operating instructions are read

before the equipment is operated for the first time.

Always keep these operating instructions together

with the equipment.

Ensure that the operating instructions are with the

equipment when it is given to other persons.

Safety not ces and the r mean ng

1.1

DANGER

Draws attention to imminent danger that will lead to

serious bodily injury or fatality.

WARNING

Draws attention to a potentially dangerous situation that

could lead to serious personal injury or fatality.

CAUTION

Draws attention to a potentially dangerous situation that

could lead to slight personal injury or damage to the

equipment or other property.

NOTE

Draws attention to an instruction or other useful infor-

mation.

Explanation of the pictograms and

other information

1.2

eneral warning Warning:

electricity

Warning:

avoid hand injuries

Warning signs

Obligation signs

Warning:

Risk of cutting

injury

Wear protective

gloves.

Wear safety

footwear.

Wear respiratory

protection.

Wear eye

protection.

Wear a hard hat.

Wear ear

protection.

Symbols

Return waste

material for recy-

cling Return waste

material for

recycling

Always fit the blade

guard

Always fit the rail

end stops

Read the operating

instructions before

use

Amps

Volts

Kilowatts

Hertz

Millimeters

/min

Revolutions

per minute

l/min

Liters per minute

rpm

Revolutions

per minute

bar

Bar

Alternating current

Printed: 08.07.2013 | Doc-Nr: PUB / 5069667 / 000 / 01

2. Description

Description 2.1 Areas of application 6

2.2 D-LP32/DS-TS 32 hydraulic saw system components 6

2.3 Parts and operating controls 8

Printed: 08.07.2013 | Doc-Nr: PUB / 5069667 / 000 / 01

2. Description

Areas of application

The D-LP 32/DS-TS32 is a medium to heavy-duty high-

performance wall saw system for use with saw blades

of up to 1600 mm dia. It is capable of cutting to a depth

of 73 cm.

The D-LP32 hydraulic unit has a nominal power of

32 kW at 63 amps but can also be operated on 32 amp

mains supplies.

Its modular design permits rapid assembly and use for

many different applications. The DS-TS32 saw head for

example can be used to power the Hilti DS-WSS 30 high-

performance wire saw system.

Using the D-RC-LP32 digital remote control unit to adjust

the infinitely variable oil flow rate the operator can select

the optimum speed and most suitable rate of advance.

This feature ensures optimum efficiency for wall saw-

ing hydraulic coring plunge sawing or wire sawing.

2.1 D-LP32/DS-TS32 hydraulic saw

system components

The basic diamond saw system consists of the follow-

ing components:

D-LP32 hydraulic unit

D-RC-LP 32 remote control unit

DS-TS 32 saw head

D-R 200L rail

DS-C...H saw blade

DS-BG blade guard

D-PH/FH hydraulic hoses and water supply hose

DS-ES-L end stop (2 end stops supplied with each

D-R..L rail)

D-LP32/DS-TS 32 tool set

2.2

Printed: 08.07.2013 | Doc-Nr: PUB / 5069667 / 000 / 01

2. Description

D-LP 32

D-R 50-230L

DS-TS 32

DS-RF DS-RFP

D-EP-ML

DS-TS 22

D-CO-ML

DS-ES-L

DS-BG 

800 - 1600 mm

DS-BGF 

800 - 1600 mm



D-FH14/14-10

D-LP15

D-PH58-10 (2x)

D-PH34-10 (2x)

D-FH4/14-10

3/4" - 5/8"

(2x)

D-RC-LP 32

DS-TS 30

DS-ES-L

D-LP32/DS-TS 32

Wall saws

2x DS-WS-SPP

DS-WSWS

2x DS-WSRF

DS-WSRP

DS-WSWD

DS-WSTA

DS-WSW500

DS-W11

123

D-LP 32/DD-750 HY/DS-PS 30

Hydraulic core drilling rig

Plunge saw

D-LP32/DS-TS32/DS-WSS 30

Wire saw

D-LP32/DS-TS, PS, WSS and DD modular system

2.2.1

D-R 150-L

D-S 150

D-R 200-L

DD-BA 6/DD-BA 3-70

DD-AF-HY

D-RC-LP 32

DD-CA-L

DD-MF-ML

DD-750HY

DD-BU-202

DD-R 100-M DD-R 40-M

D-CO-ML

DS-CA-L/M

DD-R 130-M

DS-PS 30

D-LP 32

DD-FH

DS-B O600 - 1200

DS-BG 12-PS

D-R 100-L

Printed: 08.07.2013 | Doc-Nr: PUB / 5069667 / 000 / 01

2. Description

Parts and operating controls

D-LP 32 hydraulic unit

Transport handle hinged

Lifting point for transport by crane

400 V 63 A socket mains supply (Euro standard

socket as per EN CEE 63)

230 V socket

Socket for D-RC-LP32 remote control unit

Oil level sight glass

Oil filter cover

Emergency off switch

Guidelines for use (sticker)

2.3

2.3.1

 Wheels with puncture-proof tyres

 PH 3/4˝coupling for pressure hose

 PH 3/4˝coupling for return hose

 FH 1/4˝couplings for advance control hoses

 FH 1/4˝couplings for saw arm

 Coupling for water supply from the site

 Water supply to saw head (with water flow rate reg-

ulation)

 D-RC-LP32 remote control unit

 On / off control switch

 Cap / oil filler neck

 230 V socket overload reset button

 Front support

 Hinged transport handle locking mechanism

28171 7 68 12

10 1521 16 14 11

9 820 319

184 5

Printed: 08.07.2013 | Doc-Nr: PUB / 5069667 / 000 / 01

2. Description

Guidelines for use (sticker on D-LP32 hydraulic unit)

2.3.2

®Guideline • Richtlinie • Guide

D-LP 32 /DS-TS 32

356749

D-LP 32 /DS-TS 32 /WSS 30

45-50 Ampere

100 l/min

D-LP 32 /DD 750-HY

32-45 Ampere

40–60 l/min

32-63 Ampere

80–100 l/min

D-RC-LP 32

Start

Ampere

3263

100

1600

1200

1000

900

800

D-RC-LP 32

Start

Ampere

32 63

100

1600

1200

1000

900

800

220 kg

D-RC-LP 32

Start

Ampere

32 63

100

1600

1200

1000

900

800

Printed: 08.07.2013 | Doc-Nr: PUB / 5069667 / 000 / 01

2. Description

D-RC-LP32 remote control

Remote control unit casing

Grips / control panel protection bars

Display and operating controls

Attachment point for belt fastener

Shoulder belt with fastener

Rear side of remote control unit: Sawing guidelines

Emergency OFF switch

2.3.3

Sawing guidelines

See sticker on the rear of the D-RC-LP 32 remote con-

trol unit.

Cutting depth for soft concrete / masonry

Cutting depth for hard concrete

Optimum blade diameter sequence

Plunge depth for initial guide cut

Plunge depth for subsequent cuts

Cut no. I - saw arm trailing

Cut no. II - saw arm leading

Cut no. III - saw arm trailing

Direction of blade rotation (counterclockwise as

seen from side where blade is fitted)

 Recommended oil flow rate in l/min. (speed) for

corresponding blade dia. (mm)

2.3.4

1 2 7

3 2

l. ll. lll.

lll.

ll.

15 15 15

l. ll. lll. ....

Hard

Guide

Tmax

33cm

800 mm

1. Tmax

43cm

1000 mm

2. Tmax

53cm

1200 mm

3. Tmax

73cm

1600 mm

356751/8

800 100

1000 95

1200 85

1600 80

(mm) l/min

Soft 5

410 10 10

310 3 5413 32

69 7 89 9

Printed: 08.07.2013 | Doc-Nr: PUB / 5069667 / 000 / 01

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