HIKOKI M 12SA2 User manual

Handling instructions
Instrucciones de manejo
Read through carefully and understand these instructions before use.
Leer cuidadosamente y comprender estas instrucciones antes del uso.
Router
Fresadora
M 12V2 •M 12SA2
M12V2
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Page
IMPORTANT SAFETY INFORMATION ................ 3
MEANINGS OF SIGNAL WORDS ........................ 3
SAFETY ...................................................................... 4
GENERAL SAFETY RULES ................................... 4
SPECIFIC SAFETY RULES AND SYMBOLS ......... 6
DOUBLE INSULATION FOR SAFER
OPERATION ................................................... 7
USE OF EXTENSION CORD ................................. 8
FUNCTIONAL DESCRIPTION .................................... 9
NAME OF PARTS .................................................. 9
SPECIFICATIONS .................................................. 9
Page
ASSEMBLY AND OPERATION ............................... 10
APPLICATIONS ................................................... 10
PRIOR TO OPERATION ....................................... 10
INSTALLING AND REMOVING BITS ................. 11
HOW TO USE THE ROOTER............................... 12
USING THE OPTIONAL ACCESSORIES ............ 16
MAINTENANCE AND INSPECTION ....................... 17
ACCESSORIES ......................................................... 18
STANDARD ACCESSORIES ............................... 18
OPTIONAL ACCESSORIES ................................. 19
PARTS LIST .............................................................. 39
CONTENTS
ÍNDICE
Español
Página
INFORMACIÓN IMPORTANTE
SOBRE SEGURIDAD .................................... 20
SIGNIFICADO DE LAS PALABRAS
DE SEÑALIZACIÓN ...................................... 20
SEGURIDAD ............................................................. 21
NORMAS GENERALES DE SEGURIDAD........... 21
NORMAS Y SÍMBOLOS
ESPECÍFICOS DE SEGURIDAD ................... 23
AISLAMIENTO DOBLE PARA OFRECER
UNA OPERACIÓN MÁS SEGURA .............. 25
UTILIZACIÓN DE UN CABLE PROLONGADOR ...
25
DESCRIPCIÓN FUNCIONAL .................................... 27
NOMENCLATURA ............................................... 27
ESPECIFICACIONES ............................................ 27
Página
MONTAJE Y OPERACIÓN ...................................... 28
APLICACIONES ................................................... 28
ANTES DE LA OPERACIÓN ................................ 28
INSTALACIÓN Y EXTRACCIÓN DE
LAS BROCAS ............................................... 29
CÓMO USAR LA FRESADORA .......................... 30
UTILIZACION DE LOS ACCESORIOS
OPCIONALES ............................................... 35
MANTENIMIENTO E INSPECCIÓN ........................ 36
ACCESORIOS ........................................................... 37
ACCESORIOS ESTÁNDAR ................................. 37
ACCESORIOS OPCIONALES .............................. 38
LISTA DE PIEZAS .................................................... 39
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IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in
the Instruction Manual before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the
failure to observe basic safety rules or precautions. An accident can often be avoided by
recognizing a potentially hazardous situation before it occurs, and by observing appropriate
safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual
and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by
WARNINGS on the power tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by
HiKOKI.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in
death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in
minor or moderate injury, or may cause machine damage.
NOTE emphasizes essential information.
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SAFETY
GENERAL SAFETY RULES
WARNING: Read all instructions
Failure to follow all instructions listed below may result in electric shock,
fire and/or serious injury.
The term “power tool” in all of the warnings listed below refers to your
mains-operated (corded) power tool or battery-operated (cordless)
power tool.
SAVE THESE INSTRUCTIONS
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust of fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool.
Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor
use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a
power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol
or medication.
A moment of inattention while operating power tools may result in serious personal
injury.
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b) Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging
in.
Carrying power tools with your finger on the switch or plugging in power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used.
Use of these devices can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power
toll before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the power tools operation.
If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from intended could result in a
hazardous situation.
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4. Handle the bits very carefully.
5. Check the bit carefully for cracks or damage before operation. Replace cracked or
damaged bit immediately.
6. Avoid cutting nails. Inspect for and remove all nails from the workpiece before
operation.
7. Hold the tool firmly with both hands.
8. Keep hands away from rotating parts.
9. Make sure the bit is not contacting the workpiece before the switch is turned on.
10. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration
or wobbling that could indicate improperly installed bit.
11. Be careful of the bit rotating direction and the feed direction.
12. Do not leave the tool running. Operate the tool only when hand-held.
13. Always switch off and wait for the bit to come to a complete stop before removing the
tool from workpiece.
14. Do not touch the bit immediately after operation: it may be extremely hot and could
burn your skin.
15. Always lead the power supply cord away from the tool towards the rear.
16. After changing the bits or making any adjustments, make sure the collet nut and any
other adjustment devices are securely tightened.
Loose adjustment device can unexpectedly shift, causing loss of control, loose rotating
components will be violently thrown.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts.
This will ensure that the safety of the power tool is maintained.
–WARNING– To reduce the risk of injury, user must read instruction manual.
SPECIFIC SAFETY RULES AND SYMBOLS
1. Hold tools by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord.
Contact with a “live” wire will make exposed metal parts of the tool “live” and shock
the operator.
2. Use clamps or another practical way to secure and support the workpiece to a stable
platform.
Holding the work by hand or against your body leaves it unstable and may lead to loss
of control.
3. ALWAYS wear ear protectors when using the tool for extended periods.
Prolonged exposure to high intensity noise can cause hearing loss.
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17. ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI
Standard Z87.1.
18. Definitions for symbols used on this tool
V ............ volts
Hz .......... hertz
A ............ amperes
no.......... no load speed
W........... watt
.......... Class II Construction
---/min ... revolutions or reciprocation per minute
.......... Alternating current
DOUBLE INSULATION FOR SAFER OPERATION
To ensure safer operation of this power tool, HiKOKI has adopted a double insulation
design. “Double insulation” means that two physically separated insulation systems have
been used to insulate the electrically conductive materials connected to the power supply
from the outer frame handled by the operator. Therefore, either the symbol “ ” or the
words “Double insulation” appear on the power tool or on the nameplate.
Although this system has no external grounding, you must still follow the normal electrical
safety precautions given in this Instruction Manual, including not using the power tool in
wet environments.
To keep the double insulation system effective, follow these precautions:
䡬 Only HiKOKI AUTHORIZED SERVICE CENTER should disassemble or assemble this
power tool, and only genuine HiKOKI replacement parts should be installed.
䡬 Clean the exterior of the power tool only with a soft cloth moistened with soapy water,
and dry thoroughly.
Never use solvents, gasoline or thinners on plastic components; otherwise the plastic
may dissolve.
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USE OF EXTENSION CORD
Make sure your extension cord is in good condition. When using an extension cord, be sure
to use one heavy enough to carry the current your product will draw.
An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating. Table shows the correct size to use depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
MINIMUM GAGE FOR CORD SETS
Total Length of Cord in Feet (Meter)
0 – 25 26 – 50 51 – 100 101 – 150
(0 – 7.6) (7.9 – 15.2) (15.5 – 30.5) (30.8 – 45.7)
Ampere Rating AWG
More Not More
Than Than
0 – 6 18 16 16 14
6 – 10 18 16 14 12
10 – 12 16 16 14 12
12 – 16 14 12 Not Recommended
WARNING: Avoid electrical shock hazard. Never use this tool with a damaged or
frayed electrical cord or extension cord.
Inspect all electrical cords regularly. Never use in or near water or in
any environment where electric shock is possible.
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO
OTHER USERS
AND
OWNERS OF THIS TOOL!
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9
FUNCTIONAL DESCRIPTION
NOTE:
The information contained in this Instruction Manual is designed to assist you in the
safe operation and maintenance of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and
understood all safety instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ
from those on your own power tool.
NAME OF PARTS
Fig. 1-1
Stopper pole
Scale
Pole lock knob
Stopper block
Base
Sub base
Head cover
Lock
lever
Knob
Fine adjustment
knob
Quick
adjustment
lever
Threaded
column
Housing
Lever
Dial
Handle
End bracket
Lock pin
Collet chuck
Fig. 1-2
SPECIFICATIONS
Model M12V2 M12SA2
Motor Single Phase, Series Commutator Motor
Power source Single Phase 127V AC 60 Hz
Collet chuck capacity 1/2” (12.7 mm), 1/4” (6.35 mm)
Main Body Stroke 2-9/16" (65mm)
Current 14.2 A
No-load speed 8,000/min – 22,000/min 22,000/min
Weight (without cord) 13.9 lbs (6.3 kg) 13.7 lbs (6.2 kg)
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ASSEMBLY AND OPERATION
APPLICATIONS
䡬Woodworking jobs centered on grooving and beveling.
For example, grooving beveling, cutting, copying, engraving, shape cutting,
combinations and others.
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms to the power source requirements
specified on the product nameplate.
2. Power switch
Ensure that the switch is in the OFF position. If the plug is connected to a receptacle
while the switch is in the ON position, the power tool will start operating immediately
and can cause serious injury.
3. Extension cord
When the work area is far away from the power source, use an extension cord of
sufficient thickness and rated capacity. The extension cord should be kept as short as
practicable.
WARNING:
Damaged cord must be replaced or repaired.
4. Check the receptacle
If the receptacle only loosely accepts the plug, the receptacle must be repaired. Contact
a licensed electrician to make appropriate repairs.
If such a faulty receptacle is used, it may cause overheating, resulting in a serious
hazard.
5. Confirming condition of the environment
Confirm that the work site is placed under appropriate conditions conforming to
prescribed precautions.
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