HIBLOW HP Series User manual

HP-150/200

HP Series

STRUCTURE AND PART NAMES

HP-150

200

Air pump Start of production

Discontinuance of production

HP-150

HP-200

2001/9

─

HP-150/200

漓 FilterCover

滷 SemiCoverPacking

澆 Filter

潺 FittingBoss

潸 UpperHousing

澁

SoundAbsorber(Lap)



澀 CasingA

潯

ValveChamberPacking



潛 CasingB

濳 Valve

潭 DiaphragmRing

澂 Diaphragm

潼 DiaphragmBase

潘 ActuatingRod

澎 SPSwitch

澑

Safetypin+Lockingcollar



濂 FrameStay

潦 Electromagnet

澳 FrameCover

澣 L-Tube

澡 HoseBand

澤

VibrationControlRubber



澹 CenterPlate

濆 Gasket

澪

SoundAbsorber(Filter)



濟 LowerHousing

濕 PowerCord

ReplacingtheChamberBlock

HP-

150

200

REPLACING THE CHAMBER BLOCK

CAUTION！

●

Besuretounplugthepumpunit.

●

Replacethediaphragmsandthevalveswithnewonesatleastonceayeartooneand

ahalfyearregularlyinordertomaintaintheirinitialperformance.

●

For chamber block replacement, be sure to change both chamber blocks at the same

time.

●

The rod employs powerful permanent magnets. Therefore, be sure to remove your

watchandanyotherprecisionmachinesbeforeoperationastheymaybeaffectedby

thestrongmagneticforce.

●

Donotputtheactuatingrodclosetoamagneticcard,magneticdiskorothermagnetic

mediaasthedatamaybedestroyed.

STEP

REMOVAL OF THE CHAMBER BLOCKS

Toremovetheupperhousing.

(Referto

REMOVINGUPPERHOUSING

)

Removethesoundabsorber.

STEP

PullouttheL-tubefromthecasingblock.

STEP

Remove the 4 screws holding the chamber block

andthecasingblock.

(4screwsoneachside)

ReplacingtheChamberBlock

HP-

150

200

REPLACING THE CHAMBER BLOCK

STEP

In case of replacing the whole diaphragm

mountingblock,movestraighttoSTEP 11.

Removethediaphragmringfromthediaphragm,

and then, detach the diaphragm from the

diaphragmbase.

REPLACING THE DIAPHRAGM

Remove 2 U-lock nuts from one side holding the

diaphragmmountingblocktotherod.

●

Usethenutdrivertoloosen(ortighten)theU-locknut.

STEP

Fit a new diaphragm and diaphragm ring in the

diaphragmbase.

●

Besurenottoleaveagapbetweenthem.

Remove one of the diaphragm mounting blocks

from the actuating rod and pull out the other

diaphragm mounting block with the rod. After

that,separatethediaphragmmountingblockand

therod.

●

Whenpullingouttherod,besurenottocatchtherod

projectionontheleveroftheSPswitch.

●

If the pump stops automatically, the safety pin must be broken to prevent any

furtherdamagetothepump.Besureallbrokenpiecesareremovedfromtheunit.

(SeeStep14)

ReplacingtheChamberBlock

HP-

150

200

REPLACING THE CHAMBER BLOCK

STEP

REPLACING THE VALVE

STEP

Inserteachnewvalveintothecenterholdofvalve

seat,andsecurethembypullingwithradiopliers.

●

When reinstalling the valves, make sure the exhaust

andintakesidesarecorrectlyfitted.

STEP

Cut away end of respective valves pulling parts

(justinfrontofthickparts)byscissorsornippers.

HoldthevalvechamberpackingbetweencasingA

andcasingB.

Then,fixthemwith5screws.

STEP

Fittheactuatingrodbyaligningitwiththegroove

andtightenU-locknutandflatwasherbythenut

driver.

●

UsenewU-locknutandwasher,otherwise,U-locknut

mayworklooseandcausemalfunction.

FITTING CHAMBER BLOCKS

In case of replacing the whole diaphragm casing

block,movestraighttoSTEP 11.

separate casing A and casing B, by removing 5

innerscrews.

RemovethevalvesfromcasingB.

●

If it is difficult to separate them, insert the tip of a

flatbladescrewdriverintotheclearance.

●

Pulloutthevalvesastheycanberemovedeasily.

●

Checkifthevalvechamberpackingisbroken.

CasingB

Valve

Chamber

Packing

CasingB

Valve

Chamber

Packing

CasingA

ReplacingtheChamberBlock

HP-

150

200

REPLACING THE CHAMBER BLOCK

STEP

Checkthatthebrokenpinisremovedfromunit.

●

Ifthebrokenpinisleftinsidetheunit,itcangetcaught

in between electromagnets and actuating rod, which

cancausebreakdown.

REPLACEMENT OF SAFETY PIN

Inserttheactuatingrodintothemachinebody.Be

suretofitthepositioningbossonthediaphragm

baseintotheconcavepartoftheframestay.

Secure the diaphragm mounting block on the

other side and tighten washers and U-lock nuts

withthenutdriver.

Make sure that gap between the actuating rod

andtheelectromagnetsiseven.

Mountthecasingblockwithscrews(4screwson

eachside).

And insert L-tube into the nozzle of casing A.

Then,fixitwithhoseclip.

Completetheothercasingblockinthesameway.

STEP

Insert a new safety pin through the hole on the

terminalside.

(Please Insert safety pin through the spring

electrode,L-shapedleverinsuchorder.)

ReplacingtheChamberBlock

HP-

150

200

REPLACING THE CHAMBER BLOCK

STEP

Installthelockingcollarfromtheothersideofthe

terminalandinsertituntilitclicks.

STEP

Thiscompletes the replacement ofthe safety pin

procedure.

Make sure the gap between L-shaped lever and

taboftheactuatingrodiseven.

●

Becarefulnottotouchtheterminalwhenthepoweris

on,testingtheoperatingconditionsasthiswillresultin

anelectricshock.

●

Unplugthepumpimmediatelyafterthecheck.

STEP

Installthesoundabsorber.

Placetheupperhousingbackonbody.

●

Be extremely careful not to catch the sound absorber

ontheupperhousing.

Fastenitwiththebolts.

Then, place the filter and filter cover on the  

upper housing. (Refer to

FILTER CLEANING AND

REPLACEMENT

)

HP-

150

200

REPLACING THE ELECTROMAGNET

STEP

REMOVAL OF ELECTROMAGNET

Cutthewirefromtheterminalsonelectromagnets

withnippers.

●

Itisrecommendedthatyoumakeanoteofthewiring.

STEP

Loosenthescrew,fixingSPswitchandremoveit.

(There are hexagonal nuts at SP switch side. Be

surenottolosethemastheyfallinsidetheunit.)

STEP

Removethehexagonalnutsbythenutdriver.

(8mmwrench)

Loosen the screw holding the frame stay, and

removeit.

Pullouttheelectromagnetfromthepumpbody.

CAUTION！

●

Besuretounplugthepumpunit.

●

Whenperformingreplacementwork,thepumpbody may still be hot and you could

getburned.Sopleasewaituntilthepumphascooledbeforehandling.

●

Be sure to remove the chamber block and the actuating rod before replacing the

electromagnet.

●

Itisbettertoletanexperiencedtechnicianhandlethesolderingprocess.

Takeprecautionsagainstgettingburned.

ReplacingtheElectromagnet

HP-

150

200

REPLACING THE ELECTROMAGNET

STEP

This completes the electromagnet replacement

procedure.

Insertthewireintothesilicontube,andtieupina

bundle.

Stripthecoatingoffeachwire.

(5-7mmfromtheend)

Connectthewirestotheterminals.

Solderthewirestotheterminals.

Thewirerequiresasolderedconnection.

Mountnewelectromagnetintheunit.

Fixframestaytemporarily.

(Do not tighten screw of frame stay and keep

themratherloose.)

Tightenuphexagonalnutswithnutdriver.

Fastenscrewsofframestay.

MOUNTING THE ELECTROMAGNET

InstalltheSPswitchtotheframewiththescrews.

●

Becarefulofthedirectionofswitchlever.(Refertothe

pictures)

ReplacingtheElectromagnet

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