HERO XPULSE 200T PROGRAMMED FI User manual

PREFACE

Thank you for selecting a Hero MotoCorp XPULSE 200T PROGRAMMED FI. We wish

you many miles of continued riding pleasure in the years ahead.

We at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable legislation including environment legislation and

strengthen the green supply chain.

Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &

noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are

environment friendly in nature.

This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature

is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of

India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in

conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when

the engine gets ON.

Your Authorised Hero MotoCorp dealer will be glad to provide further information or

assistance and is equipped to handle your future service needs.

Let us make this world a safer, healthier and more environment friendly place.

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp XPULSE 200T PROGRAMMED FI. Please take time to read it carefully.

As with any fine machine, proper care and maintenance are essential for trouble-free

operation and optimum performance.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE

AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR

CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS

CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY

OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY

PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN

PERMISSION FROM Hero MotoCorp Ltd.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT

IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS

COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT

NOTICE. Hero MotoCorp Ltd ‘ ’ COMPLIES XPULSE 200T PROGRAMMED FI

WITH THE LATEST EMISSION NORMS.

Pg. No. Pg. No.

CONTENTS

VEHICLE SPECIFICATION 7

•Protective Apparel 11

•Ignition switch 14

•LCD panel 17

•Important Safety Information 10

TIPS FOR HEALTHY ENVIRONMENT 13

VEHICLE IDENTIFICATION 1

VEHICLE VIEWS 2

ACCESSORIES & MODIFICATIONS 9

ANTI-THEFT TIPS 9

VEHICLE SAFETY 10

SAFE RIDING TIPS 12

PART FUNCTION 14

•Instruments and Indicators 15

FEATURES 21

HANDLEBAR SWITCHES CONTROL 28

ABS INDICATOR 29

SIDE STAND INDICATOR/SWITCH 30

SEAT LOCK/HELMET HOLDER 33

PRE-RIDE INSPECTION 34

STARTING THE ENGINE 35

RIDING 37

BRAKING 38

PARKING/TOOL KIT/FIRST AID KIT 40

FUEL TANK 32

CLEANING AND WASHING THE VEHICLE 41

MAINTENANCE 41

USB CHARGER 33

SAFETY PRECAUTION 42

MAINTENANCE SCHEDULE 43

VALVE CLEARANCE ADJUSTMENT 52

ENGINE OIL 47

AIR CLEANER 50

POLISHING OF VEHICLE 73

CLEANING 49

MAIN/SIDE STAND LUBRICATION 64

CATALYTIC CONVERTER 72

ROAD SIGNS 77

DRIVE CHAIN SLIDER INSPECTION 59

ZONAL/REGIONAL/AREA OFFICES

ENGINE OIL COOLER 50

WHEEL 62

EVAPORATIVE EMISSION CONTROL SYSTEM 73

BRAKES 59

HEADLAMP FOCUS ADJUSTMENT 71

SUSPENSION 61

BATTERY 68

NUT, BOLTS & FASTENERS 68

STOP LAMP SWITCH 71

NAVIGATION SIGNS 79

HERO GENUINE PARTS

SPARK PLUG INSPECTION 46

THROTTLE OPERATION 54

CLUTCH LEVER FREE PLAY 54

OIL FILTER SCREEN & CENTRIFUGAL FILTER

DRIVE CHAIN SLACKNESS 55

TUBELESS TYRES 65

FUSE REPLACEMENT 70

BASIC TROUBLESHOOTING 74

WARRANTY

VIN: MBLLDU09#########

Model: XPULSE 200T PROGRAMMED FI

VIN Engine

Variants

LDU09 MC20AG

Electric start/Front disc with ABS/Rear disc/Cast wheel

MBL LDU09 # # # #####

Manufacturer

code Vehicle

Description Model Year Plant

Code Month of

Manufacturing Production

Serial Number

Check

Digit

Engine No.: MC20AG########

MC20AG # # # #####

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

VIN and Engine No. may be required:

•During registration of the vehicle.

•For dealing with legal & insurance departments.

VEHICLE IDENTIFICATION

Location: Stamped on the lower side of the

left crankcase.

Engine No.Vehicle Identification Number (VIN)

Location: Stamped on the right side of the

steering head tube.

MBLLDU09#########

MC20AG#

#######

FRONT VIEW

(4) Headlamp (Low Beam)

(2) Front right turn signal lamp

(1) Front fender

(3) Right position lamp

(6) Front left turn signal lamp

(7) Headlamp (High Beam)

(5) Left position lamp

(8) Leg guard

*Accessories and features shown may not be part of standard fitment.

VEHICLE VIEWS

REAR VIEW

(1) Rear fender

(2) Left rear turn signal lamp

(3) Tail/stop lamp

(4) Licence plate lamp

(6) Rear reflex reflector

(7) Rear brake fluid reservoir

(5) Right rear turn signal lamp

*Accessories and features shown may not be part of standard fitment.

TOP VIEW

*Accessories and features shown may not be part of standard fitment.

78910 11 13 16

(2) Ignition switch with key

(4) Turn signal switch

(8) Side stand indicator

(5) Clutch lever

(7) LCD panel of Meter console. Refer

instruments and indicators (page 15)

for fuel gauge, speedometer and other

features of console

(9) Left turn signal indicator

(1) High beam indicator

(3) Horn switch

(6) Pass lamp switch

(10) Neutral indicator

(11) Right turn signal indicator

(12) Programmed FI malfunction indicator

lamp (MIL)

(13) Mode (M) and Set (S) buttons

(14) Front brake master cylinder/Reservoir

(15) Engine stop/kill switch

(16) Rear view mirrors

(17) Front brake lever

(18) Throttle grip

(19) Electric starter switch

(20) ABS indicator

(21) Fuel tank cap

(1) Side reflex reflector

(2) Oil cooler

(4) Starter motor

(5) Gearshift pedal

(3) Bash plate

(6) Rider footrest

(7) Main stand

(9) Pillion footrest

(10) Saree guard

(8) Side stand

(11) Rear grip

(12) Seat lock

(13) Left side cover

(15) Side stand switch

(14) Battery compartment (inside)

LEFT SIDE VIEW

*Accessories and features shown may not be part of standard fitment.

510

1113

2 3 49

(1) Rear master cylinder

(5) Front brake caliper assembly

(4) Oil level dipstick

(8) Seat

(7) Throttle body

(3) Kickstarter pedal

(2) Brake pedal

(6) Front disc (14) Exhaust muffler

compartment (inside)

(13) Rear brake caliper assembly

(11) USB charger & First aid kit

(12) Air cleaner assembly (inside)

(9) Tool kit compartment (inside)

(10) Fuse box (inside)

(15) Rear disc

RIGHT SIDE VIEW

*Accessories and features shown may not be part of standard fitment.

5 6

1 4

SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance

Kerb weight

2118 mm

806 mm

1089 mm

1393 mm

799 mm

177 mm

154 kg

Weight

VEHICLE SPECIFICATION

Engine oil

Fuel tank capacity

Hydraulic brake fluid

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Spark plug

Spark plug gap

Valve clearance

Idle speed

Front suspension

1360 ml at disassembly and 1170 ml at draining

13.0 litres

DoT-4/DoT-3

13.3 kW @ 8500 r/min

16.15 N-m @ 6500 r/min

66.5x57.5 mm

10:01

199.6 cc

NGK-CPR 8 EA9

0.8-0.9 mm

0.07 mm +0.01/-0.02

0.09 mm +0.01/-0.02

1400±100 r/min

Telescopic front forks (dia 37 mm)

with anti friction bush

Capacities

Engine

Intake (cold)

Exhaust (cold)

Chassis and suspension

Rear suspension

Caster angle Rectangular swingarm with mono shock

25.7°

Trail length 80.5 mm

Payload 130 kg

Tyre size 100/80 17 52 P (Tubeless tyre)

Front

Rear 130/70 R17 62 P (Radial tubeless tyre)

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