Hercules Montfoort User manual

TRANSLATION OF THE ORIGINAL

OPERATING INSTRUCTIONS EN

ELECTRIC BICYCLES

E-Imperial 180, Montfoort, Viverty-E, Robert/a, Futura,

E-Joy, Cargo 1000, Rob Fold

19-P-0001, 19-P-0002, 19-P-0003, 19-P-0004, 19-P-0005, 19-P-0006, 19-P-0007, 19-Q-0003, 19-Q-0004,

19-Q-0006, 19-Q-0007, 19-Q-0008, 19-Q-0010, 19-Q-0011, 19-Q-0012, 19-Q-0019, 19-Q-0020, 19-Q-0021,

19-Q-0022, 19-Q-0024, 19-Q-0025, 19-Q-0026, 19-Q-0027, 19-Q-0030, 19-Q-0031, 19-Q-0032, 19-Q-0033,

19-Q-0034, 19-Q-0035, 19-Q-0036, 19-Q-0037, 19-Q-0038, 19-Q-0040, 19-Q-0041, 19-Q-0042, 19-Q-0043,

19-Q-0044, 19-Q-0046, 18-Q-0047, 19-Q-0053, 19-Q-0054, 19-Q-0055, 19-Q-0056, 19-Q-0057, 19-Q-0058,

19-Q-0059, 19-Q-0060, 19-Q-0061, 19-Q-0062, 19-Q-0063, 19-Q-0064, 19-Q-0065, 19-Q-0066, 19-Q-0067,

19-Q-0068, 19-Q-0069, 19-Q-0070, 19-Q-0071, 19-Q-0080, 19-Q-0081, 19-Q-0098, 19-Q-0099, 19-Q-0100,

19-Q-0101, 19-Q-0102, 19-Q-0103, 19-X-0082, 19-Y-0003, 19-Y-0004, 19-Y-0005, 19-Y-0006, 19-Y-0007,

19-Y-0008, 19-Y-0009

Changed: 034-11572 • 1.0 • 29. August 2018

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP SAFE FOR LATER REFERENCE

EN_034-11572_1.0_09.18_HERCULES BOSCH_COVER.book Page 1 Wednesday, August 29, 2018 5:31 PM

Distribution or reproduction of these operating instructions

and utilisation or communication of their content is prohibited

unless expressly approved. Any infringement will render the

event that a patent, utility model or industrial design is

registered.

EN_034-11572_1.0_09.18_HERCULES BOSCH_COVER.book Page 3 Wednesday, August 29, 2018 5:31 PM

034-11572_1.0_29.08.2018 1

Data sheet

Surname, first name of the purchaser:

Date of purchase:

Model:

Frame number:

Type number:

Unladen weight (kg):

Tyre size:

Recommended tyre pressure (bar)*: front: rear:

Wheel circumference (mm):

Company stamp and signature:

*After a tyre change, refer to the tyre markings for the permitted tyre

pressures and make sure that they are observed. The recommended tyre

pressure must not be exceeded.

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Table of contents

034-11572_1.0_29.08.2018

1 About these instructions 8

1.1 Manufacturer 8

1.2 Laws, standards and directives 9

1.3 Other valid documents 9

1.4 Subject to change 10

1.5 Language 10

1.6 Identifying 11

1.6.1 Operating instructions 11

1.6.2 Bicycle 11

1.7 For your safety 15

1.7.1 Instruction, training and customer service 15

1.7.2 Basic safety notes 16

1.7.3 Warnings 16

1.7.4 Safety markings 17

1.8 For your information 17

1.8.1 Instructions for actions 17

1.8.2 Information on the type plate 17

1.8.3 Language conventions 20

1.9 Type plate 21

2 Safety 22

2.1 Requirements for the rider 22

2.2 Hazards for vulnerable groups 22

2.3 Personal protective equipment 22

2.4 Proper use 23

2.4.1 City and trekking bicycle 23

2.4.2 Folding bicycle 24

2.4.3 Carrier bicycle 24

2.5 Improper use 25

2.5.1 City and trekking bicycle 25

2.5.2 Folding bicycle 26

2.5.3 Carrier bicycle 26

2.6 Duty to take care 26

2.6.1 Rider 26

2.6.2 Operator 26

3 Description 28

3.1 Overview 28

3.2 Handlebars 29

3.3 Wheel and suspension 30

3.3.1 Valve 30

3.3.2 Suspension 31

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034-11572_1.0_29.08.2018 3

Table of contents

3.3.3 Suspension fork structure 32

3.4 Brake system 33

3.4.1 Rim brake 33

3.4.2 Disk brake 35

3.4.3 Back-pedal brake 36

3.5 Electric drive system 37

3.5.1 Battery 39

3.5.1.1 Charge status indicator 42

3.5.2 Driving light 43

3.5.3 Display 43

3.5.3.1 Display operating elements 44

3.5.3.2 USB port 45

3.5.3.3 Displays 45

3.5.4 Control panel 52

4 Technical data 53

5 Transportation, storage and assembly 56

5.1 Transportation 56

5.1.1 Using the transport securing system 58

5.2 Storing 58

5.2.1 Break in operation 59

5.2.1.1 Preparing a break in operation 60

5.2.1.2 Taking out of operation 60

5.3 Assembly 61

5.3.1 Required tools 61

5.3.2 Unpacking 62

5.3.3 Scope of delivery 62

5.3.4 Commissioning 63

5.3.4.1 Checking the battery 65

5.3.5 Mounting the wheel 66

5.3.5.1 Mounting the wheel with screw-on axle (15 mm) 66

5.3.5.2 Mounting the wheel with screw-on axle (20 mm) 68

5.3.5.3 Mounting the wheel with a quick release axle 69

5.3.6 Mounting the wheel with a quick release 73

5.3.6.1 Check stem and handlebars 76

5.3.7 Sale of the bicycle 78

6 Before the fist ride 79

6.1 Adjusting the saddle 79

6.1.1 Adjusting the saddle tilt 79

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Table of contents

034-11572_1.0_29.08.2018

6.1.2 Determining the seat height 80

6.1.3 Adjusting the seat height with quick release 81

6.1.4 Setting the height-adjustable seat post 82

6.1.4.1 Lowering the saddle 83

6.1.4.2 Raising the saddle 83

6.1.5 Adjusting the seat position 84

6.2 Setting the handlebars 85

6.2.1 Adjusting the handlebar height 86

6.2.2 Turning the handlebars to the side 87

6.2.2.1 Checking the clamping force of the quick releases 88

6.2.2.2 Adjusting the quick release clamping force 88

6.3 Adjusting the brake lever 88

6.3.1 Adjusting the pressure point on a Magura brake lever 88

6.3.2 Adjusting the grip distance 89

6.3.2.1 Adjusting the grip distance on a Magura brake lever 90

6.4 Adjusting the suspension 91

6.4.1 Adjusting the negative deflection 92

6.4.1.1 Adjusting the steel suspension fork negative deflection 92

6.4.1.2 Adjusting the air suspension fork negative deflection 93

6.5 Retracting brake linings 94

7Operation 95

7.1 Before each ride 97

7.2 Check list before each ride 98

7.3 Using the kickstand 99

7.4 Using the pannier rack 100

7.5 Battery 102

7.5.1 Down tube battery 104

7.5.1.1 Removing the down tube battery 104

7.5.1.2 Inserting the down tube battery 105

7.5.2 Pannier rack battery 106

7.5.2.1 Removing the pannier rack battery 106

7.5.2.2 Inserting the pannier rack battery 106

7.5.3 Integrated battery 107

7.5.3.1 Removing the integrated battery 107

7.5.3.2 Inserting the integrated battery 108

7.5.4 Charging the battery 109

7.5.5 Charging the dual battery 111

7.5.5.1 Charging process when two batteries are used 113

7.5.5.2 Charging process when one rechargeable battery is used 113

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034-11572_1.0_29.08.2018 5

Table of contents

7.5.6 Waking the battery 113

7.6 Electric drive system 114

7.6.1 Switching on the drive system 114

7.6.2 Switching off the drive system 115

7.6.3 Switching on the drive system from the control

panel with display 116

7.6.4 Switching off the drive system 117

7.7 Screen 118

7.7.1 Removing and attaching the display 118

7.7.2 Securing display against removal 119

7.7.3 Charging the internal display battery 120

7.7.4 Using the USB port 121

7.7.5 Switching on the display 121

7.7.6 Switch off screen 121

7.7.7 Using the push assist 122

7.7.8 Using the driving light 123

7.7.9 Selecting the level of assistance 123

7.7.10 Journey information 123

7.7.10.1 Changing the displayed journey information 123

7.7.10.2 Resetting the journey information 123

7.7.11 Changing the system settings 124

7.8 Gear shift 126

7.8.1 Selecting gears 126

7.8.2 Using derailleur gears 127

7.8.3 Using a hub gear 128

7.9 Brake 130

7.9.1 Using the brake lever 134

7.9.2 Using the back-pedal brake 134

7.10 Folding 135

7.10.1 Folding the folding bicycle 135

7.10.1.1 Folding the pedal 135

7.10.2 Folding the stem, version I 136

7.10.2.1 Folding the stem, version II 137

7.10.2.2 Pushing in the seat post 137

7.10.2.3 Folding the frame 138

7.10.3 Preparing the bicycle so that it is ready to ride again 139

7.10.3.1 Folding out the frame 139

7.10.3.2 Folding out the pedal 140

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Table of contents

034-11572_1.0_29.08.2018

8 Maintenance 141

8.1 Cleaning and servicing 143

8.1.1 After every ride 143

8.1.1.1 Clean suspension fork 143

8.1.1.2 Cleaning the pedals 143

8.1.2 Basic cleaning 144

8.1.2.1 Cleaning the frame 144

8.1.2.2 Cleaning the stem 145

8.1.2.3 Clean rear frame damper 145

8.1.2.4 Cleaning the wheel 145

8.1.2.5 Cleaning the drive elements 145

8.1.2.6 Cleaning the chain 146

8.1.2.7 Cleaning the battery 146

8.1.2.8 Cleaning the drive unit 147

8.1.2.9 Cleaning the display 147

8.1.2.10 Cleaning the brake 148

8.1.3 Servicing 149

8.1.3.1 Servicing the frame 149

8.1.3.2 Servicing the stem 149

8.1.3.3 Servicing the fork 149

8.1.3.4 Servicing the drive elements 149

8.1.3.5 Servicing the pedal 149

8.1.3.6 Servicing the chain 150

8.1.3.7 Servicing the drive elements 150

8.2 Maintenance 151

8.2.1 Wheel 151

8.2.2 Brake system 152

8.2.3 Electrical cables and brake cables 152

8.2.4 Gear shift 152

8.2.5 Stem 153

8.2.6 Checking the chain and belt tension 153

8.2.7 USB port 154

8.2.8 Suspension fork 154

8.3 Service 155

8.4 Adjusting and repairing 157

8.4.1 Use original parts and lubricants only 157

8.4.2 Axle with quick release 158

8.4.2.1 Checking the quick release 159

8.4.3 Adjusting the tyre pressure 160

8.4.3.1 Dunlop valve 160

8.4.3.2 Presta valve 161

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034-11572_1.0_29.08.2018 7

Table of contents

8.4.3.3 Schrader valve 162

8.4.4 Adjusting the gear shift 163

8.4.4.1 Cable-operated gear shift, single-cable 163

8.4.4.2 Cable-operated gear shift, dual-cable 164

8.4.4.3 Cable-operated twist grip, dual-cable 165

8.4.5 Offsetting brake lining wear 166

8.4.5.1 Hydraulically operated rim brake 166

8.4.5.2 Hydraulically operated disc brake 167

8.4.6 Replacing the lighting 167

8.4.7 Setting the headlight 167

8.4.8 Repair by the specialist dealer 167

8.5 Cargo 1000 accessories 168

8.5.1 Child seat 168

8.5.2 Bicycle trailer 170

8.5.3 Pannier rack 171

8.5.4 First aid 172

8.5.5 The electric drive system or display do not start up 173

8.5.5.1 System messages 174

8.5.5.2 Special system messages 174

9 Recycling and disposal 176

10 Appendix 178

10.1 System messages 178

10.2 EC declaration of conformity 183

10.3 Parts list 184

10.4 Table of figures 218

10.5 List of tables 221

10.6 Index 223

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About these instructions

034-11572_1.0_29.08.2018

1 About these instructions

Read these operating instructions before

commissioning the bicycle to ensure you use all the

functions correctly and safely. The operating

instructions are not a substitute for personal

instruction by the supplying specialist dealer. The

operating instructions are a component part of the

bicycle. Therefore, if it is re-sold at a later time, they

must be handed over to the subsequent owner.

These operating instructions are mainly directed at the

rider and operator of the cycle. In general, they are

technical laypersons.

Staff at all specialist dealers have specialist training

and qualifications, and are therefore capable of

identifying risks and preventing hazards which may

arise during maintenance, servicing and repairs on the

bicycle. Information for specialist staff does not require

non-professionals to take any action.

1.1 Manufacturer

The manufacturer of the bicycle is:

HERCULES GmbH

Longericher Straße 2

50739 Köln, Germany

Tel.: +49 4471 18735 0

Fax: +49 4471 18735 29

E-mail: [email protected]

Internet: www.hercules-bikes.de

Text passages which are expressly intended for

specialist staff (e.g. bicycle mechanics) are clearly

marked with a tool symbol.

EN_034-11572_1.0_09.18_HERCULES BOSCH_Inhalt.book Page 8 Wednesday, August 29, 2018 6:21 PM

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