Hearth and Home Technologies AZTEC User manual

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 1

Models:

Aztec

Bravo

• Do not store or use gasoline or other ﬂam-

mable vapors and liquids in the vicinity of

this or any other appliance.

• What to do if you smell gas

- Do not try to light any appliance

- Do not touch any electrical switch. Do not

use any phone in your building.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas suppli-

er’s instructions.

- If you cannot reach your gas supplier, call

the ﬁre department.

• Installation and service must be performed

bya qualiﬁedinstaller,serviceagency, orthe

gas supplier.

If the information in these instruc-

tions is not followed exactly, a ﬁre

or explosion may result causing property

damage, personal injury, or death.

This appliance has been supplied with an integral barrier

to prevent direct contact with the ﬁxed glass panel. Do

NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the

barrier is not present or help is needed to properly install one.

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

WARNING

• CAREFULLY SUPERVISE children in same room as

appliance.

• Alert children and adults to hazards of high temperatures.

• Do NOT operate with protective barriers open or

removed.

• Keep clothing, furniture, draperies and other

combustibles away.

Glass and other surfaces are hot during

operation and cool down.

• Keep children away.

Owner’s Manual

Installation and Operation

DO NOT DISCARD THIS MANUAL

CAUTION

ThisappliancemaybeinstalledasanOEM installation in manu-

facturedhome(USAonly)ormobilehomeandmust be installed

inaccordancewiththemanufacturer’sinstructionsandtheman-

ufacturedhomeconstructionand safety standard, Title 24 CFR,

Part 3280 or Standard for Installation in Mobile Homes, CAN/

CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated

on the rating plate.

Installation and service of this appliance should be

performed by qualiﬁed personnel. Hearth & Home

Technologiessuggests NFI certiﬁed or factory-trained

professionals, or technicians super-

vised by an NFI certiﬁed professional.

Leave this manual with

party responsible for

use and operation.

•••

DO NOT

DISCARD

In the Commonwealth of Massachusetts:

• installation must be performed by a licensed plumber

or gas ﬁtter;

• a CO detector shall be installed in the room where the

appliance is installed.

Important operating

and maintenance

instructions included.

Read, understand and follow

these instructions for safe

installation and operation.

WARNING

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Congratulations

Listing Label Information/Location

Model Name:___________________________________________ Date purchased/installed:__________________

Serial Number:__________________________________________ Location on appliance: ____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Congratulations on selecting a Hearth & Home

Technologies gas appliance —an elegant and clean

alternative to wood burning appliances. The Hearth &

Home Technologies gas appliance you have selected is

designed to provide the utmost in safety, reliability, and

efﬁciency.

As the owner of a new appliance, you’ll want to read and

carefully follow all of the instructions contained in this

Owner’s Manual. Pay special attention to all Cautions

and Warnings.

This Owner’s Manual should be retained for future

reference. We suggest that you keep it with your other

important documents and product manuals.

The information contained in this Owner’s Manual, unless

noted otherwise, applies to all models and gas control

systems.

Your new Hearth & Home Technologies gas appliance will

give you years of durable use and trouble-free enjoyment.

Welcome to the Hearth & Home Technologies family of

appliance products!

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

We recommend that you record the following

pertinent information about your appliance.

Gas and Electric

Information

Model Number

Serial Number

Type of Gas

The model information regarding your speciﬁc appliance can be found on

the rating plate usually located in the control area of the appliance.

Homeowner Reference Information

Hearth & Home Technologies, Inc.

20802 Kensington Blvd. Lakeville, Mn 55044

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 3

- Table of Contents -

Section 1: Listing and Code Approvals

A. Appliance Certiﬁcation................................... 4

B. Glass Speciﬁcations...................................... 4

C. BTU Speciﬁcations........................................ 4

D. High Altitude Installations .............................. 4

E. Non-Combustible Materials Speciﬁcations.... 4

F. Combustible Materials Speciﬁcations............ 4

Section 2: Getting Started

A. Design and Installation Considerations......... 5

B. Tools and Supplies Needed........................... 5

C. Inspect Appliance and Components..............5

Section 3: Framing and Clearances

A. Selecting Appliance Location......................... 6

B. Constructing the Appliance Chase ................7

C. Clearances .................................................... 7

D. Mantel Projections......................................... 8

Section 4: Termination Locations

A.Vent Termination Minimum Clearances......... 9

Section 5: Vent Information and Diagrams

A. Vent Table Key..............................................11

B. Use of Elbows...............................................11

C. Measuring Standards...................................11

D. Vent Diagrams............................................. 12

Section 6: Vent Clearances and Framing

A. Pipe Clearances to Combustibles............... 17

B. Wall Penetration Framing............................ 17

C. Vertical Penetration Framing....................... 18

Section 7: Appliance Preparation

A. Securing and Leveling the Appliance ..........19

Section 8: Installing Vent Pipe

A. Assembly of Vent Sections.......................... 20

B. Disassembly of Vent Sections..................... 22

C. Installing Heat Shield & Termination Cap ...23

D. Installing Roof Flashing and Vertical

Termination Cap .......................................... 24

Section 9: Gas Information

A. Fuel Conversions...................................... 26

B. Gas Pressures.......................................... 26

C. Gas Connection........................................ 26

Section 10: Electrical Information

A. Recommendation for Wire........................ 28

B. Connecting to the Appliance..................... 28

C. Intelliﬁre Ignition System Wiring................28

D. Wall Switch (Required) ............................. 28

E. Junction Box ............................................. 30

F. Wall Switch Installation for Fan................. 30

Section 11: Finishing

A. Mantel Projections .................................... 31

B.Facing Material......................................... 31

C. Finishing Styles......................................... 32

Section 12: Appliance Setup

A. Remove Shipping Materials...................... 35

B. Clean the Appliance.................................. 35

C. Accessories .............................................. 35

D. Lava Rock, Ember Placement..................35

E. Positioning the Logs .................................36

F. Glass Assembly ........................................ 42

G. Air Shutter Setting..................................... 42

Section 13: Operating Instructions

A. Before Lighting Appliance......................... 43

B. Lighting Appliance..................................... 44

C. After Appliance is Lit ................................. 45

D. Frequently Asked Questions..................... 45

Section 14: Troubleshooting

A. Intelliﬁre Ignition System........................... 46

Section 15: Maintaining and Servicing Appliance........... 48

Section 16: Reference Materials

A. Appliance Dimension Diagram .................50

B. Vent Components Diagrams..................... 51

C. Service Parts ............................................54

D. Bravo Warranty......................................... 59

Aztec Warranty ......................................... 60

E. Contact Information .................................. 61

Î= Contains updated information.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

E. Non-Combustible Materials Speciﬁcation

Material which will not ignite and burn. Such materials are

those consisting entirely of steel, iron, brick, tile, concrete,

slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a

Vertical Tube Furnace at 750oC, shall be considered

non-combustible materials.

F. Combustible Materials Speciﬁcation

Materials made of or surfaced with wood, compressed

paper, plant ﬁbers, plastics, or other material that can

ignite and burn, whether ﬂame proofed or not, or whether

plastered or unplastered shall be considered combustible

materials.

B. Glass Speciﬁcations

Hearth&HomeTechnologiesappliancesmanufacturedwith

tempered glass may be installed in hazardous locations

such as bathtub enclosures as deﬁned by the Consumer

Product Safety Commission (CPSC). The tempered glass

has been tested and certiﬁed to the requirements of ANSI

Z97.1and CPSC16 CFR1202 (Safety GlazingCertiﬁcation

Council SGCC# 1595 and 1597.ArchitecturalTesting, Inc.

Reports 02-31919.01 and 02-31917.01).

This statement is in compliance with CPSC 16 CFR

Section 1201.5 “Certiﬁcation and labeling requirements”

which refers to 15 U.S. Code (USC) 2063 stating “…Such

certiﬁcate shall accompany the product or shall otherwise

be furnished to any distributor or retailer to whom the

product is delivered.”

Some local building codes require the use of tempered

glass with permanent marking in such locations. Glass

meeting this requirement is available from the factory.

Please contact your dealer or distributor to order.

NOTE: Thisinstallationmust conform with local codes.Inthe

absence of local codes you must comply with the National

Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A.

and the CAN/CGA B149 Installation Codes in Canada.

NOTINTENDEDFORUSE AS A PRIMARYHEATSOURCE.

Thisapplianceistested and approved as either supplemental

room heat or as a decorative appliance. It should not be fac-

tored as primary heat in residential heating calculations.

Listing and Code Approvals

D. High Altitude Installations

U.L.Listed gasappliances aretested andapproved without

requiring changes for elevations from 0 to 2000 feet in the

U.S.A. and Canada.

When installing this appliance at an elevation above 2000

feet, it may be necessary to decrease the input rating by

changing the existing burner oriﬁce to a smaller size. Input

rate should be reduced by 4% for each 1000 feet above

a 2000 foot elevation in the U.S.A., or 10% for elevations

between 2000 and 4500 feet in Canada. If the heating

value of the gas has been reduced, these rules do not

apply. To identify the proper oriﬁce size, check with the

local gas utility.

If installing this appliance at an elevation above 4500 feet

(in Canada), check with local authorities.

C. BTU Speciﬁcations

MODELS: Aztec, Bravo

LABORATORY: Underwriters Laboratories, Inc. (UL)

TYPE: Direct Vent Gas Appliance Heater

STANDARD: ANSI Z21.88-2000•CSA2.33-M2000•UL307B

WARNING

DoNOTusethis appliance if any part has been under water.

Immediately call a qualiﬁed service technician to inspect

the appliance and to replace any part of the control system

and any gas control which has been under water.

This product is listed to ANSI standards for “Vented Gas

Appliance Heaters” and applicable sections of “Gas Burn-

ing Heating Appliances for Manufactured Homes and

RecreationalVehicles”,and “GasFiredAppliancesforUse

at High Altitudes”.

Models

(U.S. or Canada) Maximum

Input BTUH

Oriﬁce

Size

(DMS)

Aztec, Bravo (NG) US

(0-2000 FT) 23,000 42

CANADA

(2000-4500 FT) 20,700 43

Aztec, Bravo (LP) US

(0-2000 FT) 23,000 53

CANADA

(2000-4500 FT) 20,700 54

A. Appliance Certiﬁcation

Thesemodelsmay beinstalled in abedroom orbed-sitting

room in the USA and Canada.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 5

A. Design and Installation Considerations

Hearth & Home Technologies direct vent gas appliances

are designed to operate with all combustion air siphoned

from outside of the building and all exhaust gases ex-

pelled to the outside. No additional outside air source is

required.

Getting Started

C. Inspect Appliance and Components

When planning an appliance installation, it’s necessary to

determine the following information before installing:

• Where the appliance is to be installed.

• The vent system conﬁguration to be used.

• Gas supply piping.

• Electrical wiring.

• Framing and ﬁnishing details.

• Whether optional accessories—devices such as a fan,

wall switch, or remote control—are desired.

B. Tools and Supplies Needed

Before beginning the installation be sure that the following

tools and building supplies are available.

Reciprocating saw Framing material

Pliers Hi temp caulking material

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits (1/4 in.)

Plumb line Safety glasses

Level 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws

Manometer Voltmeter

Tape measure Noncorrosive leak check solution

One 1/4 inch female connection (for optional fan).

• Carefully remove the appliance and components from

the packaging.

• Thevent systemcomponentsand trimdoorsareshipped

in separate packages.

• The gas logs may be packaged separately and must

be ﬁeld installed.

• Report to your dealer any parts damaged in shipment,

particularly the condition of the glass.

• Read all of the instructions before starting the in-

stallation. Follow these instructions carefully dur-

ing the installation to ensure maximum safety and

beneﬁt.

Check building codes prior to installation.

• Installation MUST comply with local, regional, state

and national codes and regulations.

• Consult local building, ﬁre ofﬁcials or authorities

having jurisdiction about restrictions, installation

inspection, and permits.

CAUTION

Keep appliance dry.

• Mold or rust may cause odors.

• Water may damage controls.

WARNING

Inspect appliance and components for

damage. Damaged parts may impair safe

operation.

WARNING

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be

voided by, the following actions:

• Installation and use of any damaged

appliance or vent system component.

WARNING

• Modiﬁcation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home

Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not

approved by Hearth & Home Technologies.

Any such action may cause a ﬁre hazard.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

3Framing and Clearances

NOTE:

•Illustrations reﬂect typical installations and are FOR

DESIGN PURPOSES ONLY.

•Illustrations/diagrams are not drawn to scale.

•Actual installation may vary due to individual design

preference.

WARNING

Fire Risk

Provide adequate clearance:

• Around air openings

• To combustibles

• For service access

Locate appliance away from trafﬁc areas.

A. Selecting Appliance Location

Whenselecting alocationfor yourappliance itis importantto

consider the required clearances to walls (see Figure 3.1).

Figure 3.1 Appliance Locations

NOTE: For actual appliance dimensions refer to Sec-

tion 16.

ABCD E

Inches 45-1/8 34-3/8 63-7/8 25-1/4 No maximum

Millimeters 1146 873 1622 641

In addition to these framing dimensions, also reference the following sections:

• Clearances and Mantel Projections (Section 3.C and 3.D)

• Vent Clearances and Framing (Section 6).

NOTE:These dimensions

are for ﬂush wall ﬁnishing

method. For a recessed

arch ﬁnishing method refer

to Option B in Finishing

(Section 11).

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 7

Fire Risk.

•Construct chase to all clearance

speciﬁcations in manual.

•Locate and install appliance to all

clearance speciﬁcations in manual

WARNING

B. Constructing the Appliance Chase

A chase is a vertical boxlike structure built to enclose the

gasappliance and/oritsventsystem.Vertical ventsthat run

on the outside of a building may be, but are not required to

be, installed inside a chase.

Construction of the chase may vary with the type of building.

These instructions are not substitutes for the requirements

of local building codes. Local building codes MUST be

checked.

Chasesshouldbe constructed inthemanner ofalloutside

walls of the home to prevent cold air drafting problems.

The chase should not break the outside building envelope

in any manner.

Walls, ceiling, base plate and cantilever ﬂoor of the chase

shouldbe insulated.Vaporand airinﬁltrationbarriers should

beinstalled inthe chaseas perregionalcodesfortherestof

the home.Additionally, in regions where cold air inﬁltration

may be an issue, the inside surfaces may be sheetrocked

and taped for maximum air tightness.

To furtherprevent drafts,thewallshieldandceilingﬁrestops

shouldbe caulkedwith hightemperaturecaulktosealgaps.

Gas line holes and other openings should be caulked with

C. Clearances

Figure 3.2 Clearances to Combustibles

Fire Risk.

Odor Risk.

•Install appliance on hard metal or wood

surfaces extending full width and depth of

appliance.

•Do NOT install appliance directly on

carpeting, vinyl, tile or any combustible

material other than wood.

WARNING

high temp caulk or stuffed with unfaced insulation. If the

appliance is being installed on a cement slab, a layer of

plywood may be placed underneath to prevent conducting

cold up into the room.

*For additional framing options and dimensions, see Section 11, Finishing.

Clearance to Combustibles

A B C* D E F G H IJ

Rough

Opening

(Vent Pipe)

Rough

Opening

(Height)

Rough

Opening

(Depth)

Rough

Opening

(Width) Clearance

to Ceiling Non-Combustible

Floor Combustible

Flooring Behind

Appliance Sides of

Appliance Front of

Appliance

Inches 10 44 25-1/4 35-3/8 34-7/8 0 0 1/2 1/2 36

Millimeters 25 1118 641 699 886 0 0 13 13 914

FROM

TOP OF

FINISHING

STRIP TO

CEILING

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

D. Mantel Projections

Figure 3.3 Clearances to Mantels or other

Combustibles above Appliance

Figure 3.4 Clearances to Mantel Legs or Wall Projections

(Acceptable on both sides of opening.)

Note: All

measurements

in inches.

1 INCH

MINIMUM

VENT PIPE

CEILING

37/8

1213

91/8

MIN.

31/8

910

TOP OF

FINISHING STRIP TOP OF

UNIT

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 9

A. Vent Termination Minimum Clearances

Fire Risk.

Explosion Risk.

Maintain vent clearance to combustibles as

speciﬁed.

WARNING

• Do not pack air space with insulation or

other materials.

Failure to keep insulation or other materials

away from vent pipe may cause ﬁre.

Roof Pitch H (Min.) Ft.

Flat to 6/12...........................................................1.0*

Over 6/12 to 7/12.................................................1.25*

Over 7/12 to 8/12.................................................1.5*

Over 8/12 to 9/12.................................................2.0*

Over 9/12 to 10/12...............................................2.5

Over 10/12 to 11/12.............................................3.25

Over 11/12 to 12/12.............................................4.0

Over 12/12 to 14/12.............................................5.0

Over 14/12 to 16/12.............................................6.0

Over 16/12 to 18/12.............................................7.0

Over 18/12 to 20/12.............................................7.5

Over 20/12 to 21/12.............................................8.0

Figure 4.1

Figure 4.2 Minimum Height from Roof to

Lowest Discharge Opening

Termination Locations

Measure horizontal clearances from this surface.

Measure vertical clearances from this surface.

Figure 4.3 Multiple Vertical Termination

Figure 4.2 speciﬁes minimum vent heights for various

pitched roofs.

(See Figure 4.4 for speciﬁc clearances)

* 3 foot minimum in snow regions

H (MIN.) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

Gas Termination Wood & Fuel Oil Termination

A6 in. 20 in.

20 IN.

(MINIMUM) TO

PERPENDICULAR

WALL

(GAS ONLY)

GAS

TERMINATION

GAS, WOOD OR FUEL

OIL TERMINATION

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

V= VENT TERMINAL X= AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED

Figure 4.4 Minimum Clearances for Termination

A = 12 inches...............clearancesabovegrade,veranda,

porch, deck or balcony

B = 12 inches...............clearances to window or door

thatmay be opened,ortoperma-

nently closed window. (Glass)

D* = 18 inches...............vertical clearance to unventilated

sofﬁtorto ventilated sofﬁtlocated

above the terminal

*30 inches..............for vinyl clad sofﬁts and below

electrical service

F = 9 inches................clearance to outside corner

G = 6 inches.................clearance to inside corner

H = 3 ft. (Canada)........not to be installed above a gas

meter/regulator assembly within 3

feet (90cm) horizontally from the

center-line of the regulator

I = 3 ft. (U.S.A.)

6 ft. (Canada).........clearancetogasserviceregulator

vent outlet

J = 9 inches (U.S.A.)

12 inches (Canada) clearance to non-mechanical

air supply inlet to building or the

combustion air inlet to any other

appliance

K = 3 ft. (U.S.A.)

6 ft. (Canada)...........clearance to a mechanical

(powered) air supply inlet

L** = 7 ft...........................clearance above paved

sidewalk or a paved driveway

located on public property

M*** = 18 inches.................clearance under veranda, porch,

deck, balcony or overhang

42 inches ................vinyl

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.

** aventshallnotterminate directlyabove asidewalkor paveddriveway

whichislocated betweentwosingle familydwellingsand servesboth

dwellings.

*** only permitted if veranda, porch, deck or balcony is fully open on a

minimum of 2 sides beneath the ﬂoor, or meets Note 2.

NOTE 1: On private property where termination is less than 7 feet above

a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap

shield is suggested. (See vents components page)

NOTE 2: Termination in an alcove space (spaces open only on one side

and with an overhang) are permitted with the dimensions speciﬁed for

vinyl or non-vinyl siding and sofﬁts. 1. There must be 3 feet minimum

between termination caps. 2. All mechanical air intakes within 10 feet

of a termination cap must be a minimum of 3 feet below the termination

cap. 3. All gravity air intakes within 3 feet of a termination cap must be a

minimum of 1 foot below the termination cap.

(See Note 1)

(See Note 2)

NOTE 3: Local codes or regulations may require different

clearances.

NOTE 4: Termination caps may be hot. Consider their proximity to

doors or other trafﬁc areas.

NOTE 5: Location of the vent termination must not interfere with

access to the electrical service.

WARNING: In the U.S: Ventsystem terminationisNOT permittedin

screenedporches.Youmust follow sidewall,overhang and ground

clearances as stated in the instructions.

In Canada: Vent system termination is NOT permitted in screened

porches. Vent system termination is permitted in porch areas with

two or more sides open. You must follow all side walls, overhang

and ground clearances as stated in the instructions.

Hearth & Home Technologies assumes no responsibility for the

improper performance of the appliance when the venting system

does not meet these requirements.

QMIN = # termination caps x 3 RMAX = (2 / # termination caps) x QACTUAL

N = 6 inches ..................non-vinyl sidewalls

12 inches ................vinyl sidewalls

P = 8 ft.

Alcove Applications

S = 6 inches...................clearancefromsidesofelec-

trical service

T = 12 inches..................clearance above electrical

service

(See Note 5)

Electrical

Service

QMIN RMAX

1 cap 3 feet 2 x Q ACTUAL

2 caps 6 feet 1 x Q ACTUAL

3 caps 9 feet 2/3 x Q ACTUAL

4 caps 12 feet 1/2 x Q ACTUAL

This manual suits for next models

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