Haug 04.7614.000 User manual
Keep for future use!
Mini Jet Ionisator II 04.7614.000
Mini Jet Ionisator II with air gun 04.7618.000
Operating instructions
Mini Jet Ionisator II
Air Line
3
Table of contents
1Operator instructions........................................................................ 4
2Safety ................................................................................................. 5
3Intended use...................................................................................... 8
4Description of unit............................................................................. 9
5Installation ....................................................................................... 10
6Maintenance .................................................................................... 13
7Troubleshooting .............................................................................. 15
8Accessories ..................................................................................... 16
9Technical data ................................................................................. 17
9.1 Supply voltage ............................................................................................ 17
9.2 Air supply system........................................................................................ 17
9.3 Ambient conditions ..................................................................................... 17
9.4 Dimensions ................................................................................................. 18
10 Decommissioning ........................................................................... 19
11 Disposal ........................................................................................... 20
1 Operator instructions
1Operator
instructions
4
Make sure you read the complete
operating instructions before installing
and commissioning the "Mini Jet
Ionisator II". They form a constituent
part of the "Mini Jet Ionisator II" and
must be retained for later use or a
subsequent owner.
Safety instructions must be observed
and followed at all times.
For reasons of convenience, “Mini Jet
Ionisator II” is abbreviated MJ II
below.
The MJ II is an air-assisted ionizing
unit which is available in two versions:
•With compressed air connection
•With air gun
The MJ II is operationally safe when
used as intended.
The following signal words are
used:
WARNING!
If ignored
•severe personal injury.
•or death may result.
CAUTION!
If ignored
•light personal injury may result.
ATTENTION!
If ignored
•light material damage may occur
as a consequence which might
lead to damage to the ionizing
unit.
NOTE: Important notes and additional
information.
2 Safety
5
2Safety
All activities must be performed only
by persons authorized by the owner.
Such persons must
•have basic knowledge in the field
of electrical engineering.
•have basic knowledge in the field
of mechanical engineering.
•have been instructed in the
installation and handling of
compressed air devices and the
resulting dangers.
•have read and understood the
operator instructions.
Make sure to switch off the
compressed air and power supply
before starting work on the MJ II, and
protect against inadvertent activation.
In the event of damage to the ionizing
unit, the risk of electric shocks arises.
Immediately take the ionizing unit out
of operation in the event of visible
damage and suspected electrical
failure, and protect against reuse.
Never use air-asissted ionizing units
without pressure reducer and
compressed air filter, and never
exceed the permissible maximum
pressure. The compressed air must be
filtered (< 20 μm), dry and oil-free.
Secure air hoses with suitable clamps.
The ionizing unit does not contain any
parts which can be repaired by the
operator.
For reasons of safety, unauthorized
conversions and modifications of the
MJ II are not permitted.
2 Safety
6
WARNING!
The ionizing unit may influence heart
pacemakers.
The electric high voltage in the ionizing
unit results in an electric alternating
field of 50 Hz which may influence the
function of the heart pacemaker.
Malfunction of the heart pacemaker
may result in ventricular fibrillation or
cardiac arrest.
•Persons wearing heart
pacemakers must maintain a
safety distance of more than 50
cm from the ionizing unit.
•The operator must mark the
danger zone around the ionizing
unit by means of a warning sign.
•The accident prevention
regulations according to BGV A8
must be observed.
•An expert study on the influence of
ionization systems on implanted
heart pacemakers is available from
HAUG GmbH & Co. KG.
CAUTION!
Injuries may be caused by the ionizing
pins of the ionizing unit.
When touched, the ionizing pins may
lead to stab or tear injuries to the
hands.
•Protective gloves must be worn
when working on the ionizing unit
(EN 388 3122).
During operation, small amounts of
ozone are generated by the ionizing
units.
A very high ozone concentration and
prolonged continuous exposure times
may result in headache, irritation to the
eyes, circulatory problems etc.
•To ensure that the maximum
permissible ozone concentration
at the workplace is not exceeded,
adequate ventilation must be
provided during operation of the
ionizing units.
•An expert study on ozone
emissions of ionization systems is
available from HAUG
GmbH & Co. KG.
2 Safety
7
ATTENTION!
Wetness and moisture may result in
spark-overs and leakage paths.
Damage to the ionizing unit and short-
circuits are a likely consequence.
•Protect the ionizing units from
moisture and wetness.
•Never use high-pressure cleaners
to clean the units.
Insertion/removal of the high-voltage
plug into/from the ionizing unit while
the power pack is switched on may
result in contact or separation
sparkovers.
This may result in damage to the
power pack or defects.
•Always switch off the power pack
before plugging in/unplugging the
high-voltage plug.
Pulling the high-voltage cable of the
ionizing unit may result in gaps at the
contact points within the high-voltage
plug and connection of the unit.
Arcing may occur at the gaps due to
the high voltage. Resulting in damage
to the unit.
•Do not pull the high-voltage cable.
3 Intended use
8
3Intended use
The MJ II is intended for the contact-
free cleaning of surfaces in industrial
production processes. It removes
electrostatic charges and
contamination (e.g. dust or similar)
from paper, film, textiles, glass,
plastics etc.
The MJ II must be operated with
filtered (< 20 μm), dry and oil-free
compressed air only.
Never exceed the maximum operating
pressure of 6 bar.
This ionizing unit is only approved for
alternating high voltage.
The high-voltage connector (system
X-2000) of the ionizing unit matches all
popular HAUG power packs. The
ionizing unit must only be connected
to a HAUG power pack. Any warranty
only extends to the units and
accessories of HAUG
GmbH & Co. KG.
The installation and operating
conditions indicated in these
Operating Instructions must be
adhered to.
WARNING
Risk of explosion!
Ignitable sparks may form at the
ionizing units.
•Do not install or use the ionizing
units in area with potentially
explosive atmosphere.
4 Description of unit
4Description of unit
High-voltage plug
System X-2000
The high-voltage plug system can be
taken apart. This allows the high-voltage
plug to be assembled or dismantled.
Mini Jet Ionisator II:
1. Ionizer
2. Flat jet nozzle
3. High-voltage cable
4. Compressed air connection
Mini Jet Ionisator II with air gun:
1. Ionizer
2. Flat jet nozzle
3. High-voltage cable
4. Air gun
5. Ionizing pins
9
5 Installation
5Installation
1. Check whether the MJ II
corresponds to the ordering data.
•In the event of any damage to
the MJ II, contact
HAUG GmbH & Co. KG.
2. Prepare the installation site with
regard to the following installation
parameters:
ATTENTION!
No ionization is possible at locations
where the ionizing pins are covered by
fixing elements or machine parts. At the
covered points, an arc or leakage path
may form due to contamination of
electrically conductive materials, and
damage the ionizing unit.
•Never attach mounting elements or
machine parts over the ionizing pins.
The most favourable distance of the MJ II
to the material to be ionized is approx.
20 – 300 mm.
The limit values for the ionizing effect are
at 10 mm min. and 500 mm max.
10
This manual suits for next models
3
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