Hankscraft Runxin HD Series User manual

Innovative Solutions for Your Water

/ H

L Valves & Systems

Service Manual

Hankscraft Runxin, LLC

300 Wengel Drive

Reedsburg, WI 53959

608.524.9465

[email protected]

hrh2o.co

HD / HDL Valves & Systems Service Manual

Hankscraft Runxin, LLC 300 Wen el Drive 608.524.9465 hrh2o.com [email protected]

Table of Contents

1. Introduction .................................................................................................................................................... 3

2. System Specifications Form for Record Keepin .............................................................................................. 4

3. Pre-Installation Checklist ............................................................................................................................. 5-6

4. System Installation .................................................................................................................................... 7-16

a. Product Di ensions, Rough-Ins, Unit Location, Plu bing & Mechanical Setup .................................. 7-8

b. Control Valve Installation, Syste Sizing Chart, Bypass Installation ................................................... 9-10

c. Plu bing Connections, Drain Line Installation ...................................................................................... 11

d. Brine Line Installation, Brine Tank Installation .................................................................................. 12-15

e. Syste Installation Chart ...................................................................................................................... 16

5. Valve Pro rammin & Start-up Procedure ............................................................................................... 17-25

6. Sanitizin Procedure ..................................................................................................................................... 26

7. Water Flow Dia rams............................................................................................................................... 27-29

8. Assembly Drawin and Parts List ............................................................................................................. 30-38

a. HD-FTC, HD-SMM Valve Asse bly and Parts List.............................................................................. 30-33

b. HD Valve Body Asse bly and Parts List ............................................................................................ 34-35

c. HD Meter Asse bly and Parts List ......................................................................................................... 36

d. HD Wiring Diagra ................................................................................................................................. 37

e. Stainless Steel Bypass ............................................................................................................................. 38

9. Service Instructions .................................................................................................................................. 39-47

a. Replacing Brine Valve, Injectors, and Screen .................................................................................... 39-40

b. Replacing Ti er ................................................................................................................................. 40-41

c. Replacing Piston Asse bly ................................................................................................................ 42-43

d. Replacing Seals and Spacers .............................................................................................................. 43-44

e. Replacing Meter ................................................................................................................................ 45-46

f. Replacing Meter Cover and I peller ................................................................................................ 46-47

10. Troubleshootin ....................................................................................................................................... 48-50

a. Softener Syste s ............................................................................................................................... 48-49

b. Filter Syste s ......................................................................................................................................... 50

11. Hankscraft Runxin Warranty Statement .................................................................................................. 51-52

12. Contact Information...................................................................................................................................... 53

HD / HDL Valves & Systems Service Manual

Hankscraft Runxin, LLC 300 Wen el Drive 608.524.9465 hrh2o.com sales@hrh2o.com

1. Introduction

Thank you for choosing a Hankscraft Runxin Di ital HD / HDL Valve. Our HD / HDL valves take the next

step forward in control design by offering i proved construction, added features for ore flexibility,

higher perfor ance, and easier operation and aintenance.

HD and HDL valves offer an intelligent preset reference ode, 3-button progra ing with adjustable

cycle settings, quick-connect drain with optional offset, and an auto atic reset feature with battery

backup. Our innovative HDL valves co bine the interfaces of our HL and HD valves, providing even

ore versatility during setup. Both valves are available in etered (progra able to extended

etered), and filter ti e clock versions.

Hankscraft Runxin’s HD / HDL digital control valves are anufactured using i proved aterials and are

put through a rigid, 100% quality inspection before they leave the factory. Our products will give you

peace of ind that will result in fewer warranty callbacks, and a longer syste lifespan.

HD / HDL Valves Feature:

•I proved anufacturing and durability, lower power usage

•Standard etered option progra able to extended etered

•Quick-connect drain with optional offset

HD / HDL Valves & Systems Service Manual

Hankscraft Runxin, LLC 300 Wen el Drive 608.524.9465 hrh2o.com sales@hrh2o.com

2. System Specifications Form for Record Keepin

Installer

Na e: _______________________________________________________________________________

Address: ___________________________________________________ City/State: _________________

Phone: ____________________________________________________ Install Date: ________________

Softener System Confi uration

Tank Size: Dia. _______in. Height _______in. Resin Volu e: ________cu/ft.

Brine Tank Capacity: 85L 100L 130L

Media: ______________________________________________________________________________

Control Valve Serial Nu ber (label located on valve body front): ________________________________

Valve Style:

HD-FTC HD-SMM

Day/Ti e of Regeneration: ______________________________________________________________

Drain Line Flow Control (DLFC): __________ gp Brine Line Flow Control (BLFC): __________ gp

Injector Size: ____________________________________ Salt Setting: __________________________

Meter Gallon Setting: _____________________________ gallons

Water Conditions and Quality

Total Hardness: _______ grains Iron (Fe): _______ pp Acid (pH): _______ TDS: _______ pp

Pressure of Inlet Water: _________ psi Other: ____________________________________________

Water Source: Well Water City Water Other: ________________________

HD / HDL Valves & Systems Service Manual

Hankscraft Runxin, LLC 300 Wen el Drive 608.524.9465 hrh2o.com sales@hrh2o.com

3. Pre-Installation Checklist

IMPORTANT NOTICE

Read through the instructions thoroughly and obtain all aterials and tools before proceeding with the

installation. Be sure to follow all applicable national, state, county and local plu bing codes and

regulations.

All plu bing and electrical work should be perfor ed by an accredited professional to ensure all local,

state, and unicipal guidelines are et.

During cold weather it is reco ended that the installer war the valve to roo te perature before

operating.

Required Operatin Conditions

Workin Conditions

Working Pressure 25psi

～

120psi

Water Te perature 40 °F

～

100 °F

Workin Environment

Environ ent Te perature 40 °F

～

100 °F

Relative Hu idity ≤95%

Power Source AC100

～

240V / 50

～

60Hz

CAUTION

Do not exceed 120 psi water pressure.

Do not exceed 40° C / 100° F water te perature.

Do not subject unit to freezing conditions.

Failure to use this product within the described conditions ay void the warranty.

HD / HDL Valves & Systems Service Manual

Hankscraft Runxin, LLC 300 Wen el Drive 608.524.9465 hrh2o.com sales@hrh2o.com

•All plu bing and electrical work should be perfor ed by an accredited professional to ensure all

local, state, and unicipal guidelines are et.

•An uninterrupted alternating current (A/C) supply is required. Please ake sure voltage supply is

co patible with unit before installation.

•Conditions of existing plu bing should not be clogged with li e or iron build-up. Replace piping

that has heavy li e and/or iron build-up. If there is an iron concern, install an iron filter unit

ahead of the water softener. Plu bing that has heavy li e and iron buildup inhibits the

operation of softening syste .

•When there is oderate to high turbidity, a filter should be installed on the inlet before the

water softening syste .

•If the water pressure exceeds 120psi, a pressure reducing valve ust be installed before the

water inlet. If the water pressure exceeds 80 psi, installing a pressure reducing valve before the

water inlet is highly reco ended. If the water pressure is under 25psi, a booster pu p ust

be installed before the water inlet.

•Ensure there is salt in the brine tank at all ti es when this valve is used for softening. The brine

tank should contain clean water and softening salt only, at least 99.5% pure. Do not use s all

grain salt.

•Always install a bypass valve.

•Replace ent parts for the valve should only be purchased through Hankscraft Runxin resellers.

•Regular interval onitoring of the water quality and work environ ent is reco ended to

insure proper operation of the valve and syste .

HD / HDL Valves & Systems Service Manual

Hankscraft Runxin, LLC 300 Wen el Drive 608.524.9465 hrh2o.com sales@hrh2o.com

4. System Installation

Product Dimensions – HD / HDL Control Valves

Len th (max.) Width (max.) Hei ht (max.) Re eneration Mode

7.5" 4" 7.5" Down-flow

Inlet Port Outlet Port Drain Port Brine Port Base Riser Pipe

3/4" 3/4" 1/2" NPTF 3/8" 2.5"NPSM 1.05"

The

valve dimensions are for reference only.

Plumbin Rou h-Ins – HD / HDL Control Valves

Bypass

Tank

Center to

End of

Bypass

Inlet/

Outlet

Center

Inlet/

Outlet

Hei ht

9x48 Tank

Inlet/

Outlet

Hei ht

10x44 Tank

Inlet/

Outlet

Hei ht

10x54 Tank

Inlet/

Outlet

Hei ht

12x52 Tank

Inlet/

Outlet

Hei ht

13x54 Tank

1" Metal Bypass 5-3/8" 2" 50" 46-5/8" 56-3/4" 54-7/8" 56-7/8"

3/4" Metal Bypass 5-1/4" 2" 50" 46-5/8" 56-3/4" 54-7/8" 56-7/8"

The

valve

dimensions are for reference only.

Unit Location

•Locate the filter or softener close to a clean working floor drain away fro direct sunlight and any

heat sources. This will ini ize consu er i pact in the event of alfunction.

•Ensure the unit is installed with enough space for operation and aintenance.

•The installation surface should be clean, level and stable for both the pressure tank and brine tank.

HD / HDL Valves & Systems Service Manual

Hankscraft Runxin, LLC 300 Wen el Drive 608.524.9465 hrh2o.com sales@hrh2o.com

Plumbin and Mechanical Setup

•Co plete all plu bing according to local, state, and federal plu bing codes.

oA 1/2" (13 ) ini u drain pipe should be used. However, if the backwash flow rates

exceed 7gp or the length exceeds 20 feet (6 ) then a 3/4" (19 ) drain pipe should be

used.

oThere ust be an air gap between the drain line and the drain to prevent siphoning of

conta inated water back into the resin tank.

•Use only Teflon tape on the drain fitting.

•Solder joints should be co pleted prior to connecting piping to the valve. Solder joints near the

drain ust be done before connecting the Drain Line Flow Control fitting (DLFC). Leave at least 6"

(152 ) between the DLFC and solder joints when soldering pipes that are connected on the

DLFC. Failure to do this could cause interior da age to valve. The valve anufacturer is not

responsible for da age incurred during installation.

•When turning threaded pipe fittings onto plastic fitting, take precaution not to cross thread or over

tighten.

•Ensure the unit is installed with enough space for operation and aintenance.

HD / HDL Valves & Systems Service Manual

Hankscraft Runxin, LLC 300 Wen el Drive 608.524.9465 hrh2o.com sales@hrh2o.com

Control Valve Installation

1. Cut the 1" (25 ) distributor tube (1.05" O.D.) flush with the top of the tank. Take care to keep

foreign aterial out of ineral tank. If purchased as a co plete syste , the tube has already been

cut and installed.

2. Insert distributor tube with lower basket into the center of the

pressure tank.

3. Plug the riser pipe and fill the pressure tank with resin. If purchased as a

co plete syste fro Hankscraft Runxin the edia has been installed.

Media quantity is relative to desired capacity and tank size.

4. Lubricate the valve center hub O-ring with silicone lubricant only.

5. Install the upper basket with a twist and lock action to center hub of

the valve.

6. Lubricate, with silicone lubricant, and install the valve base O-ring around

the neck of the valve.

7. Place valve on tank with the distributor tube inserted down the iddle of

the upper basket. Twist the valve on to the tank to secure valve to the tank.

System Sizin Chart

Tank Size Injector Slow Rinse

@ 40 psi

Brine Draw

@ 40 psi

BLFC

DLFC

9" #1 White .45 gp .28 gp .25 gp 2.0 gp

10" #1 White .45 gp .38 gp .5 gp 2.4 gp

12" #2 Blue .84 gp .56 gp 1.0 gp 3.5 gp

13" #2 Blue .84 gp .56 gp 1.0 gp 4.0 gp

14" #4 Green 1.0 gp .63 gp 1.0 gp 5.0 gp

16" #4 Green 1.0 gp .63 gp 1.0 gp 7.0 gp

Due to varying water conditions, tank sizes, and water pressures, use the above as guidelines only.

¹BLF (Brine Line Flow ontrol), refill rate for filling brine tank.

²DLF (Drain Line Flow ontrol), backwash and rapid rinse flow rates.

HD / HDL Valves & Systems Service Manual

Hankscraft Runxin, LLC 300 Wen el Drive 608.524.9465 hrh2o.com sales@hrh2o.com

Bypass Installation

Stainless Steel Bypass – 1606K/1606KB

1. Grease bypass O-rings and press onto valve.

2. Secure with clips.

Before running the valve for the first ti e,

flush out the water line and bypass:

3. Be sure the bypass is closed.

4. Turn the water source on at the inlet to the house.

5. Disconnect the bypass fro the valve.

6. Put a container under the bypass. Open the bypass to re ove any foreign aterial out of the

water lines.

7. Close the bypass.

8. Re-connect the bypass to the valve.

9. Open the bypass slowly, to avoid water ha ering.

10. Let water flow into the pressure tank. When water flow stops, slowly open a cold water tap

nearby and let water run until it runs clear and air is purged fro the unit. Then close tap.

11. Check for and repair any leaks.

12. Start-up procedures are shown on the following pages for each different valve type. Locate your

valve type and follow the start-up procedures listed.

This manual suits for next models

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