Grunbeck BOXER KX Quick start guide

We understand water.

Fine filter | BOXER KX/KDX ¾", 1", 1¼"

Operation manual

General Contact

Germany

International Sales

+49 9074 41-145

Service

+49 9074 41-333

[email protected]

Availability

Monday to Thursday

7:00 am - 6:00 pm

Friday

7:00 am - 4:00 pm

We reserve the right to technical modifications.

Original operation manual

Edition: February 2022

Order no.: TD3-AK001_en_025

 Table of contents 
 
 
 3 | 52 
Table of contents 
1Introduction ..................................... 5 
1.1 Validity of the manual ...................... 5 
1.2 Product identification ....................... 6 
1.3 Symbols used .................................. 7 
1.4 Depiction of warnings ...................... 7 
1.5 Demands on personnel.................... 8 
2Safety ............................................. 11 
2.1 Safety measures............................ 11 
2.2 Product-specific safety 
instructions..................................... 12 
2.3 Conduct in emergencies ................ 12 
3Product description ...................... 13 
3.1 Intended use.................................. 13 
3.2 Product components...................... 14 
3.3 Functional description.................... 15 
3.4 Accessories ................................... 15 
4Transport and storage.................. 16 
4.1 Transport ....................................... 16 
4.2 Storage .......................................... 16 
5Installation ..................................... 17 
5.1 Requirements for the installation 
site ................................................. 19 
5.2 Checking the scope of supply........ 20 
5.3 Water installation ........................... 21 
6Start-up/Commissioning .............. 24 
6.1 Checking the product..................... 24 
6.2 Setting the month indicator ............ 25 
6.3 Setting the pressure reducer 
(BOXER KDX) ............................... 26 
6.4 Handing over the product to the 
owner/operating company ............. 27 
7Operation ....................................... 28 
7.1 Installing Grünbeck’s myProduct 
app................................................. 28 
8Maintenance and repair................ 29 
8.1 Cleaning ........................................ 29 
8.2 Intervals ......................................... 30 
8.3 Inspection ...................................... 31 
8.4 Maintenance .................................. 32 
8.5 Consumables................................. 37 
8.6 Spare parts .................................... 37 
8.7 Wearing parts ................................ 37 
9Troubleshooting............................ 40 
9.1 Observations ................................. 40 
10 Decommissioning......................... 42 
10.1 Temporary downtime..................... 42 
11 Dismantling and disposal ............ 43 
11.1 Dismantling.................................... 43 
11.2 Disposal......................................... 44 
12 Technical specifications .............. 45 

Table of contents

4 | 52

12.1 BOXER KX..................................... 45

12.2 Pressure loss curves BOXER KX .. 46

12.3 BOXER KDX .................................. 47

13 Operation log................................. 49

13.1 Start-up/Commissioning log ........... 49

13.2 Maintenance .................................. 50

Introduction

5 | 52

BA_TD3-AK001en_025_BOXER_KX-KDX_DN20-25-32.docx

1 Introduction

This manual is intended for owners/operating companies, opera-

tors/users as well as qualified specialists and ensures the safe and

efficient handling of the product. The manual is an integral part of

the product.

●Carefully read this manual and the included manuals on the

components before you operate your product.

●Obey all safety and handling instructions.

●Keep this manual and all other applicable documents, so that

they are available when needed.

Illustrations in this manual are for basic understanding and can differ

from the actual design.

1.1 Validity of the manual

This manual applies to the products below:

●Fine filter BOXER KX/KDX ¾" (DN 20)

●Fine filter BOXER KX/KDX 1" (DN 25)

●Fine filter BOXER KX/KDX 1¼" (DN 32)

Introduction

6 | 52

BA_TD3-AK001en_025_BOXER_KX-KDX_DN20-25-32.docx

1.2 Product identification

You can identify your product based on the product designation and

the order no. indicated on the type plate.

►Check whether the products indicated in chapter 1.1 corre-

spond to your product.

The type plate is located on the filter head.

Designation

Nominal connection diameter

Flow rate

Nominal pressure

Water temperature

Pore size

DVGW test mark

Designation

Obey the operation manual

Data matrix code

Serial no.

Order no.

QR code

Product designation

Introduction

7 | 52

BA_TD3-AK001en_025_BOXER_KX-KDX_DN20-25-32.docx

1.3 Symbols used

Symbol

Meaning

Danger and risk

Important information or requirement

Useful information or tip

Written documentation required

Reference to further documents

Work that must be carried out by qualified specialists only

Work that must be carried out by technical service personnel only

1.4 Depiction of warnings

This manual contains information and instructions that you must

obey for your personal safety. The information and instructions are

highlighted by a warning symbol and are structured as shown below:

1.1.1.1 SIGNAL WORD

1.1.1.2 Type and source of hazard

●Possible consequences

►Preventive measures

The signal words below are defined subject to the degree of danger

and might be used in the present document:

Introduction

8 | 52

BA_TD3-AK001en_025_BOXER_KX-KDX_DN20-25-32.docx

Warning symbol and

signal word

Consequences if the information/

instructions are ignored

DANGER

Personal

injury

Death or serious injuries

WARNING

Possible death or serious injuries

CAUTION

Possible moderate or minor injuries

NOTE

Damage to

property

Possible damage to components, the

product and/or its functions, or an ob-

ject in its vicinity

1.5 Demands on personnel

During the individual life cycle phases of the product, different peo-

ple carry out work on the product. This work requires different quali-

fications.

1.5.1 Qualification of personnel

Personnel

Requirements

Operator/user

•No special expertise required

•Knowledge of the tasks assigned

•Knowledge of possible dangers in case of incorrect

behaviour

•Knowledge of the required protective equipment and

protective measures

•Knowledge of residual risks

Owner/

operating company

•Product-specific expertise

•Knowledge of statutory regulations on work safety

and accident prevention

Introduction

9 | 52

BA_TD3-AK001en_025_BOXER_KX-KDX_DN20-25-32.docx

Personnel

Requirements

Qualified specialist

•Electrical engineering

•Sanitary engineering

(HVAC and plumbing)

•Transport

•Professional training

•Knowledge of relevant standards and regulations

•Knowledge of detection and prevention of potential

hazards

•Knowledge of statutory regulations on accident pre-

vention

Technical service

(Grünbeck's technical

service/authorised ser-

vice company)

•Extended product-specific expertise

•Trained by Grünbeck

1.5.2 Authorisations of personnel

The table below describes which tasks may be carried out by whom.

Operator/

user

Owner/

operating

company

Qualified

specialist

Technical

service

Transport and storage

Installation and mounting

Start-up/Commissioning

Operation and handling

Cleaning

Inspection

Maintenance

semi-annually

annually

Troubleshooting

Repair

Decommissioning and

restart/recommissioning

Dismantling and disposal

Introduction

10 | 52

BA_TD3-AK001en_025_BOXER_KX-KDX_DN20-25-32.docx

1.5.3 Personal protective equipment

You do not need any protective equipment to operate the product.

►Recommendation: Use hygienic gloves when replacing the

filter element and cleaning the support mesh in order to pre-

vent bacterial growth.

Protective gloves

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