GrowSpan 500 Series User manual

Revision date: 04.30.19

STK#

GS05KDR1SLT (Twin-Wall Polycarbonate)

GS05KDR1SLC (Corrugated Polycarbonate)

Diagram shows a sliding door centered and installed in an end wall frame. The door kit includes

materials for the door only. All other components shown in the diagram above and other diagrams

throughout this guide are not included and require additional purchase.

Finished Grade

Single Sliding Door

is prohibited without permission.

GrowSpan™Series 500

Door Kits

2Revision date: 04.30.19

Table of Contents

SINGLE SLIDING DOOR KIT: READ BEFORE YOU

BEGIN

The single sliding door kit is designed to attach

to any of these end frame kits: GS05KEW20G72,

GS05KEW24G72, GS05KEW30G72 and

GS05KEW35G72. These instructions and the instructions

for the end frame are written to be used together.

Install the end wall framing before you install the door

frame. Consider the positions of fans, vents, and other

accessories before you install the door frame.

Door must not block or interfere with the operation of

building accessories.

If you are installing this door kit in an end frame that is

not identified above, use these instructions for critical

dimensions and details.

Consult the services of a qualified contractor if needed. It

is the responsibility of the owner/contractor to adapt these

instructions to safely and competently install this door in

an end frame or building that it was not designed for.

Complete these steps to begin and to install the door:

1. Based on the dimensions of the door (or doors),

determine where you can position the door in the end

frame. Use the diagrams from both this manual and

the end wall assembly guide.

2. Secure the door framing to the end wall framing.

3. Assemble 102923 door frame and door and attach

assembled door to end wall.

NOTE: If you purchased a fabric end panel to cover

the end, install the panel before you install the door;

then remove the panel material as needed to allow for

the installation of the door.

If you purchased a poly carbonate end wall package

(8 mm twin-wall or corrugated), install those panels

after installing door frame and before installing the

door.

IMPORTANT: Consult the stay roller installation

steps before installing end wall polycarbonate

panels.

Important Information ..............................................3

Bearing Hangers.......................................................5

Door Frame Assembly .............................................6

Stay Roller Assembly...............................................7

Sliding Door Track Assembly..................................8

Adjust Doors.............................................................11

Twin-Wall Single Sliding Door Assembly ...............12

Corrugated Single Sliding Door Assembly ............14

Shelter Care and Maintenance ................................16

Quick Start Guide .....................................................17

Door Frame Layout...................................................18

Door Frame Detail Connections..............................19

Revision date: 04.30.19

Important Information

YOU MUST READ THIS DOCUMENT BEFORE YOU

BEGIN TO ASSEMBLE THE DOOR KIT.

Thank you for purchasing this GrowSpan™ door kit.

When properly assembled and maintained, this product

will provide years of reliable service. These instructions

include helpful hints and important information needed to

safely assemble and properly maintain the door. Please

read these instructions before you begin.

SAFETY PRECAUTIONS

• Wear eye protection.

• Wear head protection.

• Use a portable GFCI (Ground Fault Circuit

Interrupter) when working with power tools and cords.

• Do not climb on the framing during or after

construction.

• Provide proper ingress and egress to prevent

entrapment.

WARNING: The individuals assembling this door are

responsible for designing and furnishing all temporary

bracing, shoring and support needed during the

assembly process.

For safety reasons, those who are not familiar with

recognized construction methods and techniques

must seek the help of a qualified contractor.

FASTENERS

Fasteners are included to secure door components to

metal frame members. If the building frame and cladding

are not metal, purchase the appropriate fasteners locally,

or call customer service for suggestions.

REQUIRED TOOLS

The following list identifies the main tools needed to

assemble the door. Additional tools and supports may be

needed depending on the structure, location, and

application.

• Tape measure or measuring device

• Fine point marker to mark the location frame

members.

• Variable speed drill (cordless with extra batteries

works the best)

• Drill bit set with 7/16" and 1/2" drill

• Wrench set

• Hammers, gloves, and eye protection

• Ladders, work platforms, and other machinery for

lifting designed to work safely at the height of the

door and door frame.

ATTENTION: Consult the services of a qualified,

professional contractor if you are not familiar with the

construction of similar frame structures and components.

4Revision date: 04.30.19

Important Information

PARTS IDENTIFICATION

The following graphics and photos will help identify the

different hardware for each door kit. (Some parts are not

shown.)

102921B & FA4484B

Tek Screws and neo-

bonded washers

104213

Aluminum

U-Channel Profile

(Twin-Wall Only)

104548

End cap profile

100380

Mounting bracket

ASSEMBLY PROCEDURE

Following the instructions as presented will help ensure

the proper installation of the end frame and door. The

steps outlining the assembly process are as follows:

1. Verify that all parts are included in the shipment.

Notify Customer Service for questions or concerns.

2. Read these instructions and all additional

documentation included with the shipment before

you begin.

3. Gather the tools, bracing, ladders (and lifts), and

assistance needed to install the door and door frame.

4. Read the care and maintenance information at the

end of these instructions.

5. Complete and return all warranty information as

instructed (if included).

UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the

necessary parts before you begin.

1. Unpack the contents of the shipment and place

where you can easily inventory the parts. Refer to the

Bill of Materials/Spec Sheets.

2. Verify that all parts listed on the Bill of Materials/Spec

Sheets are present. If anything is missing or you

have questions, consult the parts guide and all

diagrams for clarification, or contact customer

service.

NOTE: At this time, you do not need to open the

plastic bags containing smaller parts such as

fasteners and clamps (if equipped).

QUICK START DIAGRAMS

For a quick overview of the end wall, door, and

components, consult the diagrams located at the back of

these instructions.

104709

Horizontal closure strip

(Corrugated Only)

116391

Bearing Hanger

100356

Stay roller

Revision date: 04.30.19

Bearing Hangers

ASSEMBLE AND INSTALL SLIDING DOORS — OVERVIEW

The general steps to install the sliding door are as follows:

1. Assemble the 102923 door frame.

2. Attach bearing hangers to the door frame.

3. Construct the rough opening in end wall frame.

4. Attach stay roller and the sliding door track to the end wall.

5. Hang the sliding door in the door track and adjust sliding door as needed.

6. Attach polycarbonate panel to door frame.

7. Install 115581 screws through track to prevent door(s) from sliding out of the track.

8. Attach door handle and reinstall door (if removed to install cladding).

ATTACH ROLLER ASSEMBLIES TO DOOR FRAME

Complete the following steps to attach bearing hangers to

the door frame.

1. Assemble 102923 door frame.

2. Locate and unpack the 116391 bearing hangers. The

door requires two bearing hangers.

3. Insert mounting bolt through top of roller bearing and

add one adjusting locknut.

4. Insert end of mounting bolt through mounting hole in top

of door frame and add the remaining adjusting locknut.

NOTE: Use 1/2" drill bit and drill to enlarge hole if

bearing hanger bolt does not fit.

5. Continue with next procedure.

Door Frame Tube

Adjusting Locknut

Mounting Adjusting Bolt

Bearing Hanger

ATTENTION: Use 1/2" drill bit and drill to

enlarge hole if bearing hanger bolt does not fit.

6Revision date: 04.30.19

Door Frame Assembly

S15P118

Header (cut to length)

90"

45"

Concrete Concrete

Finished Grade

(inside-to-inside)

Bottom of header to

top of finished grade.

Door jamb

anchored in

concrete.

Finished

Grade

*Not shown

to scale.

NOTE: End frame and

rafter are not included

with any door kit.

Tek screws

QH1330

ASSEMBLING THE DOOR FRAME COMPONENTS

Consult the diagrams at the back of these instructions before you begin. Assistance is required to assemble the door

frame and door. The following steps describe one way to assemble the door frame and door.

1. Using the dimensions on the Door Frame Layout diagram (Quick Start Section), determine the positions of the

doorjambs.

2. Dig 8"-10" diameter holes at the locations found in previous step to a depth that is below the geographic frost line.

Minimum depth: 24".

3. Using the rough door opening dimensions and the door frame components, assemble and install the door frame.

See diagram below.

4. Square door frame and secure doorjambs in holes using concrete. Verify door frame dimensions before you

secure jambs in concrete. Doorjambs must be plumb for proper door operation.

5. Once door frame is attached to end wall framing, assemble the door. Consult the procedures on the next few

pages for your door (twin wall or corrugated polycarbonate).

Revision date: 04.30.19

Finished GradeFinished Grade

Position the stay roller at this corner

when the door slides open in this

direction.

Dashed line shows the approximate

position of the sliding door track.

Stay Roller Assembly

ASSEMBLE AND ATTACH STAY ROLLERS

1. Locate the 100356 stay roller and remove the roller,

bushings, bolt, and nuts.

2. Secure the angle bracket in the lower-right corner of

the assembled door frame as shown below. Allow

clearance under bracket to attach stay roller.

Reattach the stay roller and related parts to the angled

bracket attached to the end wall frame.

NOTE: Do not tighten the stay roller at this time. It is

adjusted and tightened when the door is installed.

ATTENTION: Stay roller assembly is attached to the door

jamb on the same side the door is on when in the open

position. For illustration purposes, the following diagrams

show the stay roller attached to the right side.

ATTENTION: After installing the stay roller, install

the end wall cladding (polycarbonate panels or

fabric panel). The polycarbonate panels of any

end wall PC package must be installed before you

install the sliding door assembly. Complete the

installation of all polycarbonate panels at this time

for these kits: GS05KCC2072 and GS05KCT2072,

GS05KCC2472 and GS05KCT2472, GS05KCC3072

and GS05KCT3072, and GS05KCC3572 and

GS05KCT3572.

NOTE: Secure using

115581 pancake head

screws if screws are

not included with roller.

Do not use the holes

marked with an X in the

diagram.

Doorjamb

Door

Opening

Outside of

Building

Doorjamb

Finished

Grade

Assemble with the

two brass bushing

on the underside of

the roller.

Door

Opening

Finished Grade

8Revision date: 04.30.19

Sliding Door Track Assembly

ATTACH DOOR TRACK

Gather the parts:

• FAK26 3/8" threaded rod, FALB04B 3/8" nuts, FAME18B 3/8" SS flat

washers, FAMA38B lock washers, and FAME52B 3/8" flat washers

• FA4484B Tek screws and 102921B neo-bonded washers

• 100377 door track and 100380 hanger bracket for door track

Complete these steps to install the slider door track (100377). Complete

only those steps that apply to the type of end wall polycarbonate (8mm

twin-wall or corrugated) that covers the end frame.

1. Review diagram below for the slider track position. Track typically

extends 1"-2" past the outer edge of the doorjamb. Space the three

(3) track hanger brackets (100380) evenly along the slider track.

ATTENTION: Install hangers in a position so the mounted track is

above the top of the door header. Add another end wall horizontal

tube if needed to correctly mount the slider track. Door opening

is smaller than the actual sliding door frame to prevent door from

pushing into the opening.

The position of the sliding door frame when installed and closed will

align with the header and doorjambs of the end wall door frame.

Position of slider track

above door opening.

Edge of Doorjamb

100380 Bracket

STEP 1

Door slides this

way to open.

slider track

Header

Doorjamb

Finished Grade

STEP 1: Dashed lines identify the outer edge

of each doorjamb. Sliding door is closed.

Revision date: 04.30.19

Twin-Wall Polycarbonate

End Wall Panel

Outside Building

FAME18B

Flat Washer

End Wall

Frame Tube

Inside Building

FALB04B

Nut

FAME18B

Flat Washer

FAMA38B

Lock

Washer

FAK26

Rod

FALB04B

Nut

Sliding Door Track Assembly

2. Mark bracket positions on end wall cladding. Space brackets evenly along the length of slider track.

For corrugated panels, drill 7/16" mounting holes in the valleys of the panels. Shift brackets left or right as needed.

Drill one 7/16" hole through the end wall cladding and steel tube framing for each bracket. Drill holes level and

straight through the tube to mount the brackets and track properly. See diagrams below and on the next page.

For twin-wall polycarbonate panels, first drill a 1" hole through the twin-wall panel only at bracket mount position,

then drill the 7/16" mounting hole through the end wall frame tube. This allows the mounting nuts and washers to

directly contact end wall frame without crushing the twin-wall polycarbonate panels. See diagrams below and on

the next page. Before you install track bracket, fill hole in polycarbonate panel using customer-supplied sealant.

ATTACH DOOR TRACK (continued)

3. Install the FAK26 rod as shown above.

4. Repeat to install and secure the remaining FAK26 threaded 3/8" rods.

Corrugated Polycarbonate

End Wall Panel

Outside Building

FAME18B

Flat Washer

End Wall

Frame Tube

Inside Building

FALB04B

Nut

FAME18B

Flat Washer

FAMA38B

Lock

Washer

FAK26

Rod

FALB04B

Nut

NOTE: Fill hole in

panel with customer-

supplied silicone

sealant after nut is

tightened.

SIDE VIEW

10 Revision date: 04.30.19

Sliding Door Track Assembly

5. Install the mounting brackets and door track. See diagrams below.

NOTE: For polycarbonte panels, install as many FAME52B washers as needed to prevent the track bracket from

touching the panel when installed, then secure with the nut, lock washer and flat washer. See diagrams below.

6. Position track as needed in the brackets to allow door to fully close and open when operated. See diagrams below.

ATTACH DOOR TRACK (continued)

7. Add FAME18B flat washer, FAMA38B lock washer, and FALB04B nut to each threaded rod. Tighten the nuts to

secure mounting brackets to the frame. Cut the threaded rods to the desired length.

8. Continue with next procedure.

TOP VIEW SHOWING TRACK BRACKET

Track bracket with

track installed.

Track bracket with

track installed.

FAME52B

Flat

Washers

FAME52B

Flat

Washers

100380

Bracket

100380

Bracket

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