Grizzly H8096 User manual

MODEL H8096

11/2 Ton

Aluminum Jack

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JC8827 PRINTED IN CHINA

Specifications

Maximum Lifting Capacity .....................3000 lbs.

Lifting Range ..........................................31⁄4"–15"

Weight .......................................................27 lbs.

Figure 1. Model H8096 Identification.

If you need help with the Model H8096, call our

Technical Support line at: (570) 546-9663.

Failure to follow these instructions could

result in serious personal injury or death:

To raise the saddle:

Turn the handle clockwise as far as it will turn

and pump the handle up and down. Turning the

handle clockwise will close the release valve.

To lower the saddle:

Slowly turn the jack handle counterclockwise.

Operation

Machine

Label

1. DO NOT overload this jack beyond its

rated capacity. Overloading can cause

the jack to collapse and drop the load.

2. ALWAYS support the vehicle with

appropriately rated support stands

before working under it.

3. DO NOT attempt to move the vehicle

while the jack is in use.

4. Use only on hard level surfaces like

concrete or asphalt. Other surfaces are

potentially unstable.

5. Center the load on the jack to maintain

proper balance and stability.

6. DO NOT use jack if it begins leaking

fluid or if it sinks when placed under

load. These are indications that the jack

needs to be immediately serviced.

Jack Handle

Saddle

Maintenance

Keep the hydraulic ram clean and free of any dust,

dirt, or foreign debris. Abrasive material stuck to

the ram can damage the hydraulic seal when the

ram is retracted back into the jack. Regularly wipe

the hydraulic ram clean with a lightly oiled rag.

The Model H8096 will require hydraulic fluid after

long-term use. This will be noticeable if the jack

will not reach its maximum height when pumped.

Only use a high quality hydraulic fluid.

To add hydraulic fluid:

1. Completely lower the jack saddle.

2. Remove the fill plug shown in Figure 3.

Figure 3. Fill plug.

3. Add fluid until it reaches the top of the fill plug

hole.

4. Replace the fill plug.

5. Test the operation of the jack by pumping

it up to the maximum height and applying a

load to the saddle. The jack should hold the

weight of the load without a sinking or spongy

feeling.

—If the jack did not perform properly, then

air may need to be bled from the pump

system.

Bleeding the Air

If the jack becomes spongy or will not rise when

pumped, then air bubbles may be in the hydraulic

system. These air bubbles must be bled from the

hydraulic fluid before the jack can be safely oper-

ated.

To remove the air bubbles:

1. Rotate the handle counterclockwise five full

turns.

2. Place a shop rag around and under the oil fill

hole.

3. Remove the fill plug.

4. Pump the jack handle rapidly to force the

air bubbles out through the fill hole. When

the air bubbles stop coming out, add fluid as

needed, then put the fill plug back.

Fill Plug

Hydraulic Ram

H8096 Main Parts Breakdown

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The machine label warns about hazards and ways to prevent injury. The owner of the jack MUST maintain

the original location and readability of the label. If the label is removed or becomes unreadable, contact

Grizzly at (800) 523-4777 or www.grizzly.com to order a new label.

H8096 Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 PH8096001 FLANGE BOLT M10-1.5 X 25 28 PH8096028 SPECIAL SCREW M6-1 X 20

2 PH8096002 HAIR PIN COTTER PIN 29 PH8096029 FRONT WHEEL AXIS

3 PH8096003 LINKAGE SCREW 30 PH8096030 FRAME

4 PH8096004 SPECIAL RING 31 PH8096031 HANDLE BAR

5 PH8096005 SPECIAL WASHER 8MM 32 PR47M EXT RETAINING RING 13MM

6 PW01M FLAT WASHER 8MM 33 PH8096033 LONG LINKAGE

7 PLN09M LOCK NUT M12-1.75 34 PH8096034 BUSHING

8 PH8096008 BUTTON HD CAP SCR M10-1.5 X 16 35 PH8096035 CONNECT ROD AXIS

9 PH8096009 REAR CASTER ASSY 36 PH8096036 SPRING

10 PH8096010 REAR CASTER BRACKET 37 PH8096037 SADDLE BASE AXIS

11 PH8096011 SADDLE AXIS 38 PH8096038 LIFTING ARM

12 PH8096012 PISTON PRESS WHEEL 39 PH8096039 SADDLE BASE

13 PLN09M LOCK NUT M12-1.75 40 PH8096040 NYLON WASHER

14 PH8096014 FLANGE BOLT M8-1.25 X 20 41 PH8096041 SADDLE

15 PH8096015 RUBBER PAD 42 PH8096042 EYE BOLT M6-1 X 18

16 PH8096016 SCREW BUSHING 43 PH8096043 EYE BOLT M6-1 X 30

17 PH8096017 HANDLE SOCKET 44 PN01M HEX NUT M6-1

18 PH8096018 PRESS WHEEL SHAFT 45 PH8096045 SPRING PIN M3-.5 X 14

19 PH8096019 HANDLE BASE SCREW 46 PH8096046 FRONT WHEEL

20 PH8096020 LOWER HANDLE 47 PH8096047 SPECIAL WASHER 10MM

21 PH8096021 JOINT CONNECTOR 48 PH8096048 SOCKET SHAFT

22 PSBS18M BUTTON HD CAP SCR M6-1 X 18 49 PR08M EXT RETAINING RING 19MM

23 PH8096023 UPPER HANDLE 50 PW04M FLAT WASHER 10MM

24 PH8096024 PUMP ASSEMBLY 51 PH8096051 STRENGTHEN ROD

25 PH8096025 LIFT ARM AXIS 52 PN09M HEX NUT M12-1.75

26 PH8096026 AXIS PIN 53 PH8096053 FLANGE BOLT M10-1.5 X 20

27 PH8096027 SHORT LINKAGE 54 PH8096054 MACHINE LABEL

H8096 Hydraulic Pump Parts Breakdown

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REF PART # DESCRIPTION REF PART # DESCRIPTION

101 PH8096101 BASE 120 PH8096120 STEEL BALL

102 PH8096102 THIMBLE 121 PH8096121 SCREW

103 PH8096103 ADJUSTABLE SPRING 122 PH8096122 O-RING

104 PH8096104 ADJUSTABLE SCREW 123 PH8096123 OIL FILL PLUG

105 PH8096105 O-RING 124 PH8096124 OIL TANK

106 PH8096106 SAFETY VALVE SCREW 125 PH8096125 O-RING

107 PH8096107 WASHER 126 PH8096126 O-RING

108 PH8096108 O-RING 127 PH8096127 TOP NUT

109 PH8096109 BACK-UP RING 128 PH8096128 FILTER

110 PH8096110 PISTON 129 PH8096129 WASHER

111 PH8096111 PUMP CYLINDER 130 PH8096130 CYLINDER

112 PH8096112 RETAINING RING 131 PH8096131 O-RING

113 PH8096113 COMPRESSION SPRING 132 PH8096132 BOWL RING

114 PH8096114 WASHER 133 PH8096133 PLUNGER CAP

115 PH8096115 SNAP RING 134 PH8096134 RETAINING RING

116 PH8096116 STEEL BALL 135 PH8096135 PLUNGER

117 PH8096117 O-RING 136 PH8096136 SPRING PIN

118 PH8096118 RELEASE VALVE ASSY 137 PH8096137 JOINT ADAPTER

119 PH8096119 STEEL BALL

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