Grizzly G1201 User manual

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1

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DRILL

PRESS

MODEL

G1201

INSTRUCTION

MANUAL

GRIZZLY

IMPORTS,

INC.

COPYRIGHT

©1993

BY

GRIZZLY

IMPORTS,

INC.

WARNING:

NO

PORTION

OF

THIS

MANUAL

MAY

BE

REPRODUCED

IN

ANY

SHAPE

OR

FORM

WITHOUT

THE

WRITTEN

APPROVAL

OF

GRIZZLY

IMPORTS,

INC.

PRINTED

IN

USA,

MAY

1993

WARNING

Some

dust

created

by

power

sanding,

sawing,

grind¬

ing,

drilling,

and

other

construction

activities

contains

chemicals

known

to

the

State

of

California

to

cause

cancer,

birth

defects

or

other

reproductive

harm.

Some

examples

of

these

chemicals

are:

•

Lead

from

lead-based

paints.

•

Crystalline

silica

from

bricks,

cement,

and

other

masonry

products.

•

Arsenic

and

chromium

from

chemically

treated

lumber.

Your

risk

from

these

exposures

varies,

depending

on

how

often

you

do

this

type

of

work.

To

reduce

your

exposure

to

these

chemicals:

work

in

a

well

ventilated

area,

and

work

with

approved

safety

equipment,

such

as

those

dust

masks

that

are

specially

designed

to

fil¬

ter

out

microscopic

particles.

WOODWORKING

EQUIPMENT

SAFETY

INSTRUCTIONS

▲

WARNING

For

Your

Own

Safety

Read

Instruction

Manual

Before

Operating

This

Equipment

Woodworking

can

be

fun

and

rewarding,

however

it

can

also

be

a

dangerous

activity

if

safe

and

proper

operating

procedures

are

not

followed.

Please

take

the

time

to

review

the

manual

which

was

supplied

with

your

machine,

as

well

as

these

general

safety

instructions.

Make

sure

you

have

properly

assembled

and

adjusted

the

machine

before

operating

it

the

first

time.

Also

make

certain

you

understand

the

procedures

you

are

going

to

perform.

Thinking

through

the

steps

or

going

through

the

motions

of

the

operation

with

the

machine

off

is

often

a

good

way

to

anticipate

potential

problems.

Always

use

common

sense

and

exercise

caution

in

the

workshop.

If

a

pro¬

cedure

feels

dangerous

or

awkward,

don’t

do

it!

If

the

instruction

manual

does

not

answer

your

questions,

or

you

cannot

find

assistance

from

other

woodworking

books

or

references,

please

contact

Grizzly

Industrial’s

Customer

Service:

Grizzly

Industrial,

Inc.

1203

Lycoming

Mall

Circle

Muncy,

PA

17756

Phone:

(570)

546-9663

Fax:

1-800-438-5901

E-Mail:

[email protected]

Web

Site:

http://www.grizzly.com

▲

WARNING

Safety

Instructions

For

Power

Tools

1.

KEEP

GUARDS

IN

PLACE

and

in

working

order.

2.

REMOVE

ADJUSTING

KEYS

AND

WRENCHES.

Form

a

habit

of

checking

to

see

that

keys

and

adjusting

wrenches

are

removed

from

tool

before

turning

on.

3.

KEEP

WORK

AREA

CLEAN.

Cluttered

areas

and

benches

invite

accidents.

4.

DO

NOT

USE

IN

DANGEROUS

ENVI¬

RONMENT.

DO

NOT

use

power

tools

in

damp

or

wet

locations,

or

where

any

flam¬

mable

or

noxious

fumes

may

exist.

Keep

work

area

well

lighted.

5.

KEEP

CHILDREN

AND

VISITORS

AWAY.

All

children

and

visitors

should

be

kept

a

safe

distance

from

work

area.

6.

MAKE

WORK

SHOP

CHILD

PROOF

with

padlocks,

master

switches,

or

by

removing

starter

keys.

7.

DO

NOT

FORCE

TOOL.

It

will

do

the

job

better

and

safer

at

the

rate

for

which

it

was

designed.

8.

USE

RIGHT

TOOL.

DO

NOT

force

tool

or

attachment

to

do

a

job

for

which

it

was

not

designed.

Awarning

Safety

Instructions

For

Power

Tools

USE

PROPER

EXTENSION

CORD.

Make

sure

your

extension

cord

is

in

good

condi¬

tion.

Conductor

size

should

be

in

accor¬

dance

with

the

chart

below.

The

amperage

rating

should

be

listed

on

the

motor

or

tool

nameplate.

An

undersized

cord

will

cause

a

drop

in

line

voltage

resulting

in

loss

of

power

and

overheating.

Your

extension

cord

must

also

contain

a

ground

wire

and

plug

pin.

Always

repair

or

replace

exten¬

sion

cords

if

they

become

damaged.

Minimum

Gauge

for

Extension

Cords

LENGTH

AMP

RATING

25ft

50ft

100ft

0-6

16

16

16

7-10

16

16

14

11-12

16

16

14

13-16

14

12

12

17-20

12

12

10

21-30

10

10

No

10.

WEAR

PROPER

APPAREL.

DO

NOT

wear

loose

clothing,

gloves,

neckties,

rings,

bracelets,

or

other

jewelry

which

may

get

caught

in

moving

parts.

Non-slip

footwear

is

recommended.

Wear

protective

hair

covering

to

contain

long

hair.

11.

ALWAYS

USE

SAFETY

GLASSES.

Also

use

face

or

dust

mask

if

cutting

operation

is

dusty.

Everyday

eyeglasses

only

have

impact

resistant

lenses,

they

are

NOT

safety

glasses.

12.

SECURE

WORK.

Use

clamps

or

a

vise

to

hold

work

when

practical.

It’s

safer

than

using

your

hand

and

frees

both

hands

to

operate

tool.

13.

DO

NOT

OVERREACH

.

Keep

proper

foot¬

ing

and

balance

at

all

times.

14.

MAINTAIN

TOOLS

WITH

CARE.

Keep

tools

sharp

and

clean

for

best

and

safest

performance.

Follow

instructions

for

lubri¬

cating

and

changing

accessories.

15.

USE

RECOMMENDED

ACCESSORIES.

Consult

the

owner’s

manual

for

recom¬

mended

accessories.

The

use

of

improper

accessories

may

cause

risk

of

injury.

16.

REDUCE

THE

RISK

OF

UNINTENTION¬

AL

starting.

On

machines

with

magnet¬

ic

contact

starting

switches

there

is

a

risk

of

starting

if

the

machine

is

bumped

or

jarred.

Always

disconnect

from

power

source

before

adjusting

or

servicing.

Make

sure

switch

is

in

OFF

position

before

recon¬

necting.

17.

MANY

WOODWORKING

TOOLS

CAN

“KICKBACK”

THE

WORKPIECE

toward

the

operator

if

not

handled

properly.

Know

what

conditions

can

create

“kickback”

and

know

how

to

avoid

them.

Read

the

manual

accompanying

the

machine

thoroughly.

18.

CHECK

DAMAGED

PARTS.

Before

fur¬

ther

use

of

the

tool,

a

guard

or

other

part

that

is

damaged

should

be

carefully

checked

to

determine

that

it

will

operate

properly

and

perform

its

intended

function.

Check

for

alignment

of

moving

parts,

bind¬

ing

of

moving

parts,

breakage

of

parts,

mounting,

and

any

other

conditions

that

may

affect

its

operation.

A

guard

or

other

part

that

is

damaged

should

be

properly

repaired

or

replaced.

19.

NEVER

LEAVE

TOOL

RUNNING

UNAT¬

TENDED.

TURN

POWER

OFF.

DO

NOT

leave

tool

until

it

comes

to

a

complete

stop.

20.

NEVER

OPERATE

A

MACHINE

WHEN

TIRED,

OR

UNDER

THE

INFLUENCE

OF

DRUGS

OR

ALCOHOL

.

Full

mental

alert¬

ness

is

required

at

all

times

when

running

a

machine.

ACAUTION

No

list

of

safety

guidelines

can

be

com¬

plete.

Every

shop

environment

is

different.

Always

consider

safety

first,

as

it

applies

to

your

individual

working

conditions.

Use

this

and

other

machinery

with

caution

and

respect.

Failure

to

do

so

could

result

in

serious

personal

injury,

damage

to

equip¬

ment

or

poor

work

results.

WARRANTY

CARD

NAME_

STREET_

CITY

MODEL

#

INVOICE

#

PHONE

NUMBER

__

STATE_

ZIP_

PURCHASED

FROM

GRIZZLY,

BELLINGHAM,

Wa

I

I

OR

WILLIAMSPORT,

PA

[_]

The

following

Information

is

given

on

a

voluntary

basis.

This

information

will

be

used

for

marketing

purposes

to

help

Grizzly

develop

better

products.

Your

name

will

be

included

in

our

mailing

list

only.

It

will

not

be

sold

to

other

companies.

Of

course,

all

information

is

strictly

confidential.

1,

How

did

you

find

out

about

us?

_Advertisement

__.Friend

_Other_

—

Catalog

—

Card

deck

2,

Do

you

think

your

machine

represents

good

value?

YES_

NO_

3.

Would

you

allow

us

to

use

your

name

as

a

reference

for

Grizzly

customers

in

your

area?

YES_

NO

_

(Note:

Your

name

will

be

used

a

maximum

of

three

times.)

4.

To

which

of

the

following

publications

do

you

subscribe?

Check

all

that

apply.

_Fine

Woodworking

—

Popular

Woodworking

_American

Woodworker

—Fine

Homebuilding

_Woodwork

_Workbench

_WOOD

_Woodsmith

—

Woodworker's

Jou

rnal

—

Woodshop

News

_FDM

—

Wood

&

Wood

Products

_Oid

House

Journal

_Journal

of

Light

Construction

_Wooden

Beat

—

Practical

Homeowner

_Home

Handyman

—

Shop

Notes

—

-

Cabinetmaker

—

Other_

5.

W

hat

is

your

annual

household

income?

—

$20,000-$30,000

_$60,001

-$70,000

—

$30,001-$40,000

_$70,001-$80,000

—

$40,001-$50,000

_$80,001-$90,000

—

$50,001

-$60,000

_+

$90,000

6.

T

o

which

age

group

do

you

belong?

_20-30

_41-50

—61-70

_31-40

_51-60

—+70

7.

W

hich

of

the

following

stationary

woodworking

machines

do

you

own?

Check

all

that

apply.

Scroll

Saw

Mortiser

Other

,—

Table

Saw

_Jointer

_Lathe

—

Band

Saw

—

Planer

_Panel

Saw

__Radial

Arm

Saw

_Drill

Press

_Air

Compressor

&

tools

.—

Wide

Belt

Sander

_Shaper

_Dust

Collector

_Drum

Sander

_Power

Foeder

_VacuumVeneer

Press

8.

How

many

of

the

machines

you

checked

in

Question

7

are

Grizzly

machines?_

9.

Which

of

the

following

portable

woodworking

machines

or

power

tools

do

you

own?

Check

all

that

apply.

._Circular

Saw

—Saber

Saw

—Miter

Saw

—Biscuit

Joiner

Other:_

Drill/Driver

—Recipro

Saw

—Belt

Sander

—Orbital

Sander

._R-O

Sander

—Router

—Planer

—Detail

Sander

10.

Which

of

these

machines

or

other

tools

would

you

like

Grizzly

to

carry?

Check

all

that

apply.

._Radial

Arm

Saw

_Biscuit

Joiner

—

Combination

Planer/Jointer

Other:-

__Panel

Saw

_Pin

Router

—12"

Table

Saw

_

_Vertical

Spindle

Sander

—

Mortiser

—

24"

Planer

11.

Of

all

the

mail

order

woodworking

companies

you

have

purchased

from,

how

do

you

rate

Grizzly

in

terms

of

overall

customer

satisfaction?

_The

best

_Above

average

—

Average

,—

Below

average

—

The

worst

12.

Comments:_______

FOLD

ALONG

THIS

LINE

From:

PLACE

STAMP

HERE

GRIZZLY

IMPORTS

P

O

BOX

2069

BELLINGHAM

WA

98227-2069

FOLD

ALONG

THIS

LINE

TAPE

ALONG

EDGES-PLEASE

DO

WOT

STAPLE

TABLE

OF

CONTENTS

I.

INTRODUCTION.1

II.

SAFETY

RULES

FOR

ALL

TOOLS.2

III.

UNPACKING.4

IV.

PIECE

INVENTORY.4

V.

CLEAN

UP

BEFORE

ASSEMBLY.5

VI.

ELECTRICAL

SERVICE

REQUIREMENTS.6

A.

CIRCUIT

LOADING.6

B.

GROUNDING.6

C.

GENERAL

INFORMATION.6

D.

LIGHT.6

E.

WORD

OF

CAUTION.6

VII.

ASSEMBLY.7

A.

CHUCK

INSTALLATION.10

B.

CHUCK

REMOVAL.11

VIII.

GETTING

READY

TO

USE

YOUR

DRILL

PRESS.11

IX.

OPERATIONS.12

A.

GENERAL

PROCEDURES.13

B.

METAL.13

C.

WOOD.13

D.

REFERENCE

LIST

OF

DRILL

SIZE,

SPEED

AND

MATERIALS.14

X.

ADJUSTMENTS.15

A.

CHANGING

BITS.15

B.

CHANGING

SPEEDS.16

C.

SPINDLE

ADJUSTMENTS.16

D.

MORSE

TAPER

DRILL

BITS.17

E.

QUILL

ADJUSTMENT.17

F.

TABLE

ADJUSTMENTS

17

XI.

MAINTENANCE.

1

9

A.

LUBRICATION.19

B.

BELT

TENSION.19

XII.

TROUBLE

SHOOTING.20

XIII.

MACHINE

DATA.21

XIV.

CLOSURE.22

XV.

PARTS

DIAGRAM.23

XVI.

PARTS

LIST.24

XVII.

WARRANTY

AND

RETURNS.25

XVIII.

NOTES.-.26

I.

INTRODUCTION

We

are

proud

to

brinQ

you

the

Model

G1201

Drill

Press.

The

G1201

is

designed

to

be

one

of

the

most

versatile

machines

in

your

shop.

It

can

perform

many

functions

both

as

a

wood

and

metalworking

tool.

We

are

also

pleased

to

provide

this

instruction

manual

with

the

Model

G1201

drill

press.

This

instruction

manual

was

written

to

guide

you

through

assembly,

review

safety

considerations

and

cover

general

operating

procedures.

It

represents

our

latest

effort

to

produce

the

best

documen¬

tation

possible.

If

you

have

any

constructive

criticisms

or

comments

that

you

feel

we

should

include

in

our

next

printing,

please

write

to

us

at

the

address

below.

Manager,

Technical

Documentation

Grizzly

Imports,

Inc.

P.O.

Box

2069

Bellingham,

WA

98227-2069

Finally,

we

stand

behind

our

machines.

We

have

two

excellent

regional

service

departments

at

your

disposal

should

the

need

arise,

if

you

have

any

service

questions

or

parts

requests,

please

call

or

write

to

us

at

the

appropriate

location

listed

below:

If

you

live

West

of

the

Mississippi

River,

contact:

P.O.

Box

2069

Bellingham,

WA

98227

Phone

(206)

647-0801

If

you

live

East

of

the

Mississippi

River,

contact:

2406

Reach

Road

Williamsport,

PA

17701

Phone

(717)

326-3806

As

with

any

tool

or

machine,

a

thorough

understanding

of

how

this

drill

press

operates

is

necessary

for

safe

operation.

Please

take

the

time

to

read

this

manual

thoroughly.

If

you

do

not

understand

something,

DO

NOT

operate

this

machine.

Contact

us

first

for

assistance

or

advice.

Grizzly

cautions

that

although

our

Safety

Rules

are

extensive,

they

aren't

necessarily

comprehensive.

The

bottom

line

on

safety

is

this:

Make

sure

a

setup

or

operation

is

safe

as

it

applies

to

your

situation.

We

would

also

like

to

state

that

the

specifications,

drawings

and

photographs

in

this

manual

represent

the

Model

G1201

as

supplied

when

this

manual

was

prepared.

We

are

meticulous

with

our

manuals;

however,

product

changes

or

discrepancies

can

occur.

Whenever

possible,

we

send

manual

updates

to

all

owners

of

a

particular

tool

or

machine.

Should

you

receive

one,

please

insert

the

new

information

with

the

old

and

keep

it

for

reference.

We

recommend

that

you

keep

a

copy

of

our

current

catalog

for

complete

information

regarding

Grizzly

warranty

and

return

policy.

Should

you

need

additional

technical

information

relating

to

this

machine,

parts,

or

general

assistance,

please

contact

the

appropriate

regional

service

department.

We

also

believe

additional

information

sources

are

very

important

to

help

you

better

realize

the

full

potential

of

this

machine.

Trade

journals,

woodworking

magazines,

fellow

woodworkers

and

your

local

library

are

all

excellent

sources.

-

1

-

to

accommodate

a

two-prong

receptacle,

the

adapter

plug

must

be

attached

to

a

known

ground.

Never

remove

the

grounding

prong

from

the

plug.

4.

REMOVE

ADJUSTING

KEYS

AND

WRENCHES.

Develop

the

habit

of

checking

to

see

that

keys

and

adjusting

wrenches

are

removed

from

the

machine

before

turning

it

on.

5.

KEEP

WORK

AREA

CLEAN.

Cluttered

areas

and

benches

invite

accidents.

6.

AVOID

DANGEROUS

ENVIRONMENTS.

Do

not

use

power

tods

In

damp

or

wet

locations,

or

expose

them

to

rain.

Keep

work

area

well

lighted.

7.

MAINTAIN

A

SHOP

"SAFE

ZONE”.

Keep

all

visitors

a

safe

distance

from

the

work

area.

8.

MAKE

WORKSHOP

CHILD-PROOF.

Use

padlocks,

lockable

master

switches,

or

remove

starter

keys.

9.

DO

NOT

FORCE

MATERIAL

INTO

THE

MACHINE,

it

wiii

do

the

job

better

and

safer

at

the

rate

for

which

it

was

designed.

10.

USE

THE

RIGHT

TOOL.

Do

not

use

a

tool

or

attachment

to

do

a

job

that

it

was

not

designed

to

do.

11.

WEAR

PROPER

APPAREL.

Do

not

wear

loose

clothing,

gloves,

neckties

or

jewelry

that

may

get

caught

in

moving

parts.

Non-slip

footwear

is

also

recommended.

Wear

a

hat

or

hair-covering

to

contain

long

hair.

12.

USE

SAFETY

GLASSES

AND

EAR

PROTECTION.

Also,

use

a

dust

mask

or

respirator

if

an

operation

produces

dust.

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2

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